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| Warranty: | Two Year |
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Process Flow Chart of 50-Ton/Day Maize Flour Milling Machine: Your pathway to excellent maize flour begins here. Witness the seamless integration of cutting-edge technology with traditional milling techniques, crafted to perfection for unmatched results.
1. Raw Maize Intake: The journey of unparalleled maize flour starts with our meticulously designed intake system.
Description: Maize kernels, the heart of our process, are carefully received and stored under ideal conditions in silos, ready to embark on their transformation journey.
Equipment: Our robust receiving hopper and efficient conveyor belts ensure a smooth and uninterrupted flow of raw maize.
2. Pre-Cleaning: Say goodbye to impurities as our pre-cleaning process lays the foundation for purity.
Description: In this crucial step, we effectively eliminate large impurities such as stalks, stones, and dust, setting the stage for clean and pristine processing.
Equipment: With state-of-the-art vibrating screens and air aspirators, we remove unwanted materials with finesse.
3. Cleaning: Enter the realm of impeccable cleanliness as our comprehensive cleaning process takes charge.
Destoning: Advanced destoning technology precisely removes heavy particles like stones and mud, ensuring purity.
Equipment: Our sophisticated destoner is dedicated to achieving immaculate cleanliness.
Magnetic Separation: Our magnetic separators diligently extract any metal debris, safeguarding product integrity.
Equipment: Trust our magnetic separator to maintain the quality and safety of your maize.
Fine Cleaning: Residual dust and lightweight impurities stand no chance against our fine cleaning process.
Equipment: Our air classifiers and sieves deliver unparalleled cleaning precision.
4. Conditioning/Dampening: Prepare for seamless processing with our expert conditioning techniques.
Description: We achieve optimal maize texture by adding moisture (16-18%) to soften the endosperm while toughening the bran, ensuring effortless degermination.
Equipment: Our dampening mixer and tempering bins enhance maize quality through expert conditioning and resting.
5. Degermination: Experience precision separation with our advanced degermination process.
Description: With mechanical expertise, we flawlessly separate the germ and bran from the endosperm, preserving nutritional value.
Equipment: Our Beall-type degerminators lead the industry in efficient separation.
By-Products: Unlock additional value as germ becomes oil and bran transforms into animal feed.
6. Primary Milling (Coarse Grinding): Begin the transformation with our efficient coarse grinding process.
Description: Degerminated maize is precisely ground into grits, setting the stage for fine flour production.
Equipment: Our hammer mills and roller mills ensure a consistent coarse grind.
7. Sifting: Discover the art of separation with our precise sifting techniques.
Description: Our sifting process expertly separates fine flour from coarser particles, ensuring quality.
Equipment: With plansifters and rotary sifters, we guarantee meticulous separation.
Recycle Loop: Our system efficiently returns coarse particles for further milling, maximizing yield.
8. Secondary Milling (Fine Grinding): Achieve perfection with our fine grinding process.
Description: We finely grind coarse particles to deliver flour of the desired fineness.
Equipment: Our roller mills and impact mills achieve unparalleled fine grinding precision.
9. Final Sifting: Ensure consistent quality with our conclusive sifting stage.
Description: Our final sifting guarantees uniform particle size, essential for premium flour.
Equipment: With multi-layer vibrating sifters, we maintain size consistency.
10. Grading/Classification: Experience meticulous flour categorization.
Description: We sort flour into fine, medium, and coarse grades to meet diverse needs.
Equipment: Our centrifugal sifters and airflow classifiers excel in accurate classification.
11. Fortification (Optional): Enhance flour with essential nutrients for added value.
Description: We skillfully blend vital nutrients like vitamins and iron into the flour.
Equipment: Our innovative powder mixers ensure even nutrient distribution.
12. Packaging: Conclude with precision as we prepare the flour for market.
Description: Our process includes precise weighing and expert packing into bags, ready for distribution.
Equipment: Trust our automated weighing and bagging machines for flawless packaging.
13. Quality Control: Our commitment to excellence shines through rigorous quality control.
Checkpoints: Experience the peace of mind that comes with thorough quality assurance.
- Moisture content (after conditioning): Ensures optimal processing conditions.
- Purity (post-cleaning): Guarantees immaculate flour quality.
- Particle size (during sifting): Confirms consistent flour texture.
- Nutritional compliance (post-fortification): Ensures health benefits are delivered.
Equipment: Our advanced moisture meters, lab sieves, and spectrophotometers uphold our quality commitment.
Flow Diagram Summary: Join us on a visual journey through our meticulously crafted maize flour milling process, where every detail is honed for excellence.
Embark on a transformative journey from Raw Maize to exquisite flour with our meticulously designed process: Raw Maize → Cleaning → Conditioning → Degermination → Milling → Sifting → Grading → Fortification → Packaging. Each step is perfected for exceptional quality output.
By-Products: Unlock additional revenue streams or enhance sustainability with our by-products, including germ, bran, and residual coarse particles, which can be effectively recycled or sold.
Key Notes:
- The process employs an advanced dry milling technique method, specifically optimized to harmonize with a 50-ton/day capacity, ensuring efficiency and consistency.
- Our precision-engineered sifting stages guarantee high extraction rates, achieving approximately 70-80% flour yield, delivering top-tier product quality.
- Featuring a modular design, the system offers unparalleled scalability and customization options to tailor processes such as fortification to your needs.
This expertly crafted flow chart is your blueprint to efficient production, guaranteeing the delivery of premium high-quality maize flour while maximizing the utilization of by-products to boost profitability.
| Capacity | Power | Capacity | Power |
| 5t/24h Maize Mill Machine | 32kw | 5t/24h Wheat Mill Machine | 17kw |
| 10t/24h Maize Milling Machine | 49kw | 10t/24h Wheat Mill Machine | 38kw |
| 20t/24h Maize Flour Milling Machine | 97kw | 20t/24h Wheat Flour Mill Machine | 61kw |
| 30t/24h Maize Flour Milling Machine | 103kw | 30t/24h Wheat Flour Mill Machine | 75kw |
| 50t/24h Maize Flour Mill Machine | 154kw | 50t/24h Flour Mill Machine | 180kw |
| 100t/24h Corn Mill Machine | 186kw | 100t/24h Flour Mill Machine | 436kw |
| 150t/24h Corn Flour Mill Machine | 253kw | 150t/24h Wheat Flour Milling Machine | 470kw |
| 200t/24h Maize Milling Machine | 362kw | 200t/24h Wheat Flour Milling Machine | 718kw |
| 300t/24h Maize Milling Machine | 425kw | 300t/24h Wheat Flour Milling Machine | 890kw |
| 500t/24h Maize Milling Machine | 720kw | 500t/24h Wheat Flour Milling Machine | 1500kw |
1. Capacity: Embrace the future of maize processing with our state-of-the-art machinery. This marvel of engineering transforms your operations by processing a staggering 30, 40, or 50 tons of maize per day, expertly catering to an array of industrial demands with precision and speed.
2. Extraction Rate of Maize Mill Machine: Discover the secret to unmatched maize yield efficiency with our meticulously engineered extraction process, designed to consistently deliver premium outputs that set industry standards.
1) Super Maize Meal: Elevate your production capabilities with our super maize meal technology, achieving an outstanding extraction rate between 60% to 78%. This ensures a harmonious balance of maize germ and bran from 22% to 40%, optimizing your output for remarkable productivity.
2) Special Maize Meal: Propel your maize processing to new heights with our special maize meal system, offering an impressive 65% to 80% extraction rate. This intelligent management of germ and bran content between 20% to 35% guarantees superior product quality.
3) Maize Grits: Tailor your offerings by producing maize grits with a customizable range from 10% to 50%. This diverse product mix, complemented by an equivalent portion of super maize meal, meets a variety of culinary and industrial applications with finesse.
Special Maize Meal: Infuse your products with an element of sophistication by integrating approximately 10% of fine flour into your special maize meal. This addition enhances the refinement and quality, distinguishing your offerings in the market.
3. Workshop Dimensions: Meticulously designed for peak operational efficiency, our workshop layout is an exemplar of strategic planning, accommodating every operational specification to perfection.
Floor Type (L×W×H): Ingeniously crafted with expansive dimensions, the workshop measures an impressive 12m×4.5m×4.5m, ensuring optimal space utilization for smooth production processes and seamless machinery integration.
4. Power Supply: Harness the power of efficiency with our plant's energy requirements, operating at around 100kW. This ensures maximum energy utilization and unmatched performance.
5. Container Requirement: Simplify your logistics with our thoughtfully designed plant, perfectly fitting into a singular 1*40' container, guaranteeing effortless transportation and easy installation.
6. Installation Time: Experience the ease of a streamlined setup, typically completed within just one month. This minimizes downtime and ensures your production remains uninterrupted, swiftly getting you back to business.
1. Experience the pinnacle of efficiency with our fully automatic production line, meticulously crafted to dramatically enhance productivity. This state-of-the-art system empowers operations with minimal labor, requiring only a single operator to orchestrate flawless performance.2. Discover unrivaled performance through our complete system, boasting seamless management of every process phase. From cleaning wheat and corn maize to expert peeling, precise grinding, and premium flour production, every step is executed with unmatched precision.3. Cutting-edge cleaning technology effectively removes impurities like stones, metals, and sands from wheat and corn maize, ensuring the purity and safety of the final product.
4. Our highly efficient peeling process strips maize of skins, germs, and black hilum, paving the way for premium maize transformation into flawless flour or grits.5. Select your desired mesh size to tailor flour fineness and meet individual preferences, offering ultimate customization at your fingertips.6. The linear design simplifies installation and operation, ensuring a user-friendly experience.
Q1.Are you the manufacturer?
Yes,Our factory was build in 1983 year,we are specialized in complete wheat,maize and other grain flour milling processing machine.
Q2. Does the flour mill can produce different kind of maize meal, maize flour same time?
Yes, the flour mill line can produce different size maize meal or maize flour at same time at one production line
Q3. Does the flour mill line can running with Generator?
Yes, the flour mill line can running with Generator
Q4. Does the flour mill packing machine can pack different bags?
Yes, the packing machine can pack 1kg-5kg; 5kg-20kg, 12.5kg-25kg, 50kg
Q5. Does the flour mill line can processing maize and wheat same time?
No, it is because the maize and wheat Physical Characteristics is different, like the shape, the hardness, all are different, and the final product flour size is also different. The cleaner, the roller mill Parameter, the plansifter sieve all are different. As professional manufacture for maize meal or flour, cannot processing maize and wheat same time.
Services
What is the after sale service our company provide of corn flour milling machinery?
1. Two years spare parts delivery together with the machine.
2. Warranty 2years of corn flour milling machinery.
3.Chinese professional engineer guide installation and commissioning.
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