Complete Maize Processing Plant for Flour and Grits

Product Description

Product Description

50Ton Per Day Maize Corn Grits Making Machine
1. Raw Maize Intake
Description: At the very starting point, maize kernels are carefully received and efficiently stored within robust silos, ensuring their pristine condition.
Equipment: State-of-the-art receiving hopper, complemented by advanced conveyor belts, ensures seamless movement of maize.
2. Pre-Cleaning
Description: The initial stage focuses on meticulously removing large impurities such as stalks, stones, and dust, setting the foundation for purity.
Equipment: Utilizing a precision vibrating screen and a high-efficiency air aspirator for optimal impurity removal.
3. Cleaning
Destoning: Expertly extracts and eliminates heavy particles, including stones and mud, ensuring purity.
Equipment: Advanced destoner meticulously carries out the destoning process.
Magnetic Separation: Reliably extracts any metal debris, safeguarding the product's integrity.
Equipment: Magnetic separator, designed for superior metal extraction efficiency.
Fine Cleaning: This stage removes any lingering dust and lightweight impurities, achieving a high-quality standard.
Equipment: Precision air classifier and sieve work in tandem for thorough fine cleaning.
4. Conditioning/Dampening
Description: Moisture levels are carefully adjusted to 16-18%, softening the endosperm while toughening the bran. This ensures a smooth degermination process.
Equipment: Features a sophisticated dampening mixer and a tempering bin that allows a resting period between 6-24 hours for optimal results.
5. Degermination
Description: Through advanced mechanical processes, the germ and bran are precisely separated from the endosperm, further enhancing quality.
Equipment: The degerminator, such as a Beall-type, is expertly designed for this purpose.
By-Products: The result is valuable germ for oil extraction and bran for nutrient-rich animal feed.
6. Primary Milling (Coarse Grinding)
Description: The degerminated maize undergoes an initial grinding process, transforming it into high-quality grits.
Equipment: Utilization of either a powerful hammer mill or an efficient roller mill for superior grinding.
7. Sifting
Description: The sifting process expertly separates the fine flour from the coarser particles, ensuring quality.
Equipment: A robust plansifter or a versatile rotary sifter ensures thorough separation.
Recycle Loop: Any coarse particles are efficiently redirected back for further milling, ensuring no material is wasted.
8. Secondary Milling (Fine Grinding)
Description: Coarse particles are ground further to achieve the desired fine texture and consistency.
Equipment: Utilizes either a specialized roller mill or an impact mill, each optimized for achieving fine grinding.
9. Final Sifting
Description: This process ensures that all particles meet a uniform size, enhancing the product's market appeal.
Equipment: A multi-layer vibrating sifter is employed to guarantee uniformity across the product.
10. Grading/Classification
Description: The flour is meticulously sorted into fine, medium, and coarse grades to meet diverse consumer needs.
Equipment: Using a centrifugal sifter and an airflow classifier for precise grading.
11. Fortification (Optional)
Description: At this stage, essential nutrients such as vitamins and iron can be artfully blended into the flour for enhanced nutrition.
Equipment: A state-of-the-art powder mixer is utilized for efficient and uniform nutrient blending.
12. Packaging
Description: The finished flour is carefully weighed and impeccably packed into bags, ready for distribution.
Equipment: Automated machines ensure precise weighing and efficient bagging for seamless packaging.
13. Quality Control
Checkpoints:
- Moisture content is meticulously measured post-conditioning to ensure consistency.
- Purity checks are conducted following the cleaning stages to maintain high standards.
- Particle size is consistently monitored during sifting to achieve uniformity.
- Nutritional compliance is thoroughly verified post-fortification for consumer satisfaction.
Equipment: Utilizes moisture meters, precision lab sieves, and cutting-edge spectrophotometers for comprehensive quality assurance.
Flow Diagram Summary:
Follow the streamlined journey of Raw Maize: transitioning through Cleaning, Conditioning, Degermination, Milling, Sifting, Grading, Fortification, and culminating in Packaging. Each stage meticulously crafted to ensure ultimate quality and efficiency of the final product.
The process generates valuable by-products: Germ, bran, and residual coarse particles, which can be creatively recycled or commercialized.

Pivotal Insights:
- Experience the benefits of advanced dry milling technology method, perfected for a remarkable 50-ton/day capacity, standing out in the industry.
- Multiple sifting stages are meticulously designed to maintain impressive extraction rates, achieving a remarkable flour yield of approximately 70-80%.
- Enjoy the flexibility of a modular design that accommodates both scalability and tailor-made customization options, including seamless fortification integration.

This comprehensive flow chart delivers on the promise of producing top-tier maize flour efficiently, all while optimizing the utilization of valuable by-products.

Capacity	Power	Capacity	Power
5t/24h    Maize Mill Machine	32kw	5t/24h    Wheat Mill Machine	17kw
10t/24h   Maize Milling Machine	49kw	10t/24h   Wheat Mill Machine	38kw
20t/24h   Maize Flour Milling Machine	97kw	20t/24h   Wheat Flour Mill Machine	61kw
30t/24h   Maize Flour Milling Machine	103kw	30t/24h   Wheat Flour Mill Machine	75kw
50t/24h   Maize Flour Mill Machine	154kw	50t/24h   Flour Mill Machine	180kw
100t/24h  Corn Mill Machine	186kw	100t/24h  Flour Mill Machine	436kw
150t/24h  Corn Flour Mill Machine	253kw	150t/24h  Wheat Flour Milling Machine	470kw
200t/24h  Maize Milling Machine	362kw	200t/24h  Wheat Flour Milling Machine	718kw
300t/24h  Maize Milling Machine	425kw	300t/24h  Wheat Flour Milling Machine	890kw
500t/24h  Maize Milling Machine	720kw	500t/24h  Wheat Flour Milling Machine	1500kw

Installation Instructions

Product Parameters

1. Capacity: Discover the epitome of productivity with our state-of-the-art High-Efficiency 50 Ton Maize Grits and Corn Flour Milling Machine. This powerhouse effortlessly processes maize at an impressive rate of 30, 40, or 50 tons every 24 hours, meticulously designed to cater to a diverse array of industrial needs.
2. Extraction Rate of Maize Mill Machine: Elevate your maize processing capabilities with our advanced precision-engineered extraction system. This system guarantees outstanding output quality and consistency, maximizing the full potential of your maize yield.
1) Super Maize Meal: Experience exceptional extraction rates ranging from 60% to 78% for super maize meal. This system expertly balances maize germ and bran content between 22% to 40%, ensuring maximum efficiency and optimal performance.
2) Special Maize Meal: Boost your maize processing with an impressive 65% to 80% extraction rate. This system skillfully manages germ and bran content within 20% to 35%, delivering premium quality products that stand out.
3) Maize Grits: Tailor your product mix to perfection with maize grits available from 10% to 50%. This is complemented by an equivalent amount of super maize meal, ideal for satisfying a variety of culinary needs.
Special Maize Meal: Refine your production with the inclusion of approximately 10% of fine flour, offering a level of sophistication and superior quality that enhances your product line.
3. Workshop Dimensions: Engineered for peak efficiency and seamless operational flow, our workshop layout is expertly crafted to align with every operational need.
Floor Type (L×W×H): Masterfully designed with remarkable dimensions measuring 12m×4.5m×4.5m, offering generous space to ensure optimal production flow and comprehensive machinery accommodation.
4. Power Supply: The facility operates on an energy-efficient power demand of approximately 100kW, ensuring maximum energy utilization and peak operational performance.
5. Container Requirement: The entire setup is designed to fit seamlessly into a 1*40' container, simplifying transportation logistics and guaranteeing an effortless installation process.
6. Installation Time: Benefit from a streamlined setup process, typically completed within about one month. This minimizes downtime and ensures your production remains on schedule.

Main Features

1. Experience the zenith of advanced efficiency with our fully automated production line, intricately designed to significantly boost your productivity. This cutting-edge system is engineered for maximum operational excellence while requiring merely one operator to seamlessly ensure optimal performance.lable for operation.

2. Our all-encompassing system offers unparalleled functionality, expertly navigating through every stage of the production process,ocessing. From meticulous cleaning of wheat and corn maize to expert maize peeling, culminating in the precision grinding of wheat and corn into high-quality flour, grits, and bran, each step is executed with extraordinary accuracy.

3. By employing state-of-the-art cleaning technology, this machine adeptly removes stones, metals, sands, and multiple impurities from wheat and corn maize, guaranteeing the unmatched purity and safety of your final product.

4. The highly efficient peeling process effectively removes maize skins, germs, and the black hilum, paving the way for the transformation of select maize into flawless flour or grits.

5. Personalization is at your command with the option to choose mesh size, empowering you to customize the flour's fineness to meet exact specifications and individual preferences.

6. Its straightforward, linear design not only simplifies installation but also ensures effortless operation, operating.

7. Featuring components from globally acclaimed brands, this machine delivers exceptional reliability and unrivaled performance across its pneumatic, electrical, and operational systems.

8. The machine utilizes high-pressure double crank technology, allowing precise control over the die's opening and closing, thereby ensuring consistently efficient production cycles.

9. An advanced linker flawlessly synchronizes with the air conveyor system, enabling a direct and seamless inline connection with the filling machine, thus optimizing streamlined operations.

 

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FAQ

Q1.Are you the manufacturer?
Yes,Our factory was build in 1983 year,we are specialized in complete wheat,maize and other grain flour milling processing machine.

Q2. Does the flour mill can produce different kind of maize meal, maize flour same time?
Yes, the flour mill line can produce different size maize meal or maize flour at same time at one production line

Q3. Does the flour mill line can running with Generator?
Yes, the flour mill line can running with Generator

Q4. Does the flour mill packing machine can pack different bags?
Yes, the packing machine can pack 1kg-5kg; 5kg-20kg, 12.5kg-25kg, 50kg

Q5. Does the flour mill line can processing maize and wheat same time?
No, it is because the maize and wheat Physical Characteristics is different, like the shape, the hardness, all are different, and the final product flour size is also different. The cleaner, the roller mill Parameter, the plansifter sieve all are different. As professional manufacture for maize meal or flour, cannot processing maize and wheat same time.

Services
What is the after sale service our company provide of corn flour milling machinery?

1. Two years spare parts delivery together with the machine.

2. Warranty 2years of corn flour milling machinery.

3.Chinese professional engineer guide installation and commissioning.