Efficient 50 Ton Per Day Maize Flour Processing Plant

Product Description

Product Description

Process Flow Chart of 50-Ton/Day Maize Flour Milling Machine
1. Raw Maize Intake
   Description: Maize kernels are received and stored in silos.  
   Equipment: Receiving hopper, conveyor belts.
2. Pre-Cleaning
   Description: Initial removal of large impurities (stalks, stones, dust).  
   Equipment: Vibrating screen, air aspirator.
3. Cleaning  
   Destoning: Removes heavy particles (stones, mud).  
   Equipment: Destoner.  
   Magnetic Separation: Extracts metal debris.  
   Equipment: Magnetic separator.  
   Fine Cleaning: Removes residual dust and lightweight impurities.  
   Equipment: Air classifier, sieve.
4. Conditioning/Dampening  
   Description: Moisture (16-18%) is added to soften endosperm and toughen bran for easier degermination.  
   Equipment: Dampening mixer, tempering bin (6-24 hrs resting).
5. Degermination  
   Description: Germ and bran are mechanically separated from the endosperm.  
   Equipment: Degerminator (e.g., Beall-type).  
   By-Products: Germ (for oil extraction), bran (for animal feed).
6. Primary Milling (Coarse Grinding)  
   Description: Degerminated maize is ground into grits.  
   Equipment: Hammer mill or roller mill.
7. Sifting  
   Description: Separates fine flour from coarse particles.  
   Equipment: Plansifter or rotary sifter.  
   Recycle Loop: Coarse particles return to milling.
8. Secondary Milling (Fine Grinding)
   Description: Further grinding of coarse particles to achieve desired fineness.  
   Equipment: Roller mill or impact mill.
9. Final Sifting  
   Description: Ensures uniform particle size.  
   Equipment: Multi-layer vibrating sifter.
10. Grading/Classification  
    Description: Flour is sorted into grades (fine, medium, coarse).  
    Equipment: Centrifugal sifter, airflow classifier.
11. Fortification (Optional)  
    Description: Nutrients (vitamins, iron) are blended into the flour.  
    Equipment: Powder mixer.
12. Packaging  
   Description: Flour is weighed and packed into bags.  
   Equipment: Automated weighing and bagging machines.
13. Quality Control
    Checkpoints:  
      - Moisture content (after conditioning).  
      - Purity (post-cleaning).  
      - Particle size (during sifting).  
      - Nutritional compliance (post-fortification).  
    Equipment: Moisture meters, lab sieves, spectrophotometers.
Flow Diagram Summary:  
Raw Maize → Cleaning → Conditioning → Degermination → Milling → Sifting → Grading → Fortification → Packaging.  
By-Products: Germ, bran, and residual coarse particles (recycled or sold).  

Key Notes:  
- The process is a dry milling method, optimized for 50-ton/day capacity.  
- Sifting stages ensure high extraction rates (≈70-80% flour yield).  
- Modular design allows scalability and customization (e.g., fortification).  

This flow chart ensures efficient production of high-quality maize flour while maximizing by-product utilization.

Capacity	Power	Capacity	Power
5t/24h    Maize Mill Machine	32kw	5t/24h    Wheat Mill Machine	17kw
10t/24h   Maize Milling Machine	49kw	10t/24h   Wheat Mill Machine	38kw
20t/24h   Maize Flour Milling Machine	97kw	20t/24h   Wheat Flour Mill Machine	61kw
30t/24h   Maize Flour Milling Machine	103kw	30t/24h   Wheat Flour Mill Machine	75kw
50t/24h   Maize Flour Mill Machine	154kw	50t/24h   Flour Mill Machine	180kw
100t/24h  Corn Mill Machine	186kw	100t/24h  Flour Mill Machine	436kw
150t/24h  Corn Flour Mill Machine	253kw	150t/24h  Wheat Flour Milling Machine	470kw
200t/24h  Maize Milling Machine	362kw	200t/24h  Wheat Flour Milling Machine	718kw
300t/24h  Maize Milling Machine	425kw	300t/24h  Wheat Flour Milling Machine	890kw
500t/24h  Maize Milling Machine	720kw	500t/24h  Wheat Flour Milling Machine	1500kw

Detailed Photos

Product Parameters

1. Capacity: Experience unparalleled productivity with this cutting-edge equipment, capable of processing maize at a remarkable rate of 30, 40, or 50 tons every 24 hours, tailored to meet a wide range of industrial needs.
2. Extraction Rate of Maize Mill Machine: Unlock the full potential of your maize yield with our precision-engineered extraction system, ensuring exceptional output quality and consistency.
1) Super Maize Meal: Achieve extraordinary performance with extraction rates between 60% to 78% for super maize meal, expertly balancing maize germ and bran between 22% to 40% for maximum efficiency.
2) Special Maize Meal: Enhance your maize processing with a remarkable 65% to 80% extraction rate, carefully managing germ and bran content within 20% to 35% to deliver premium products.
3) Maize Grits: Customize your product mix with maize grits ranging from 10% to 50%, complemented by an equal amount of super maize meal, perfect for diverse culinary demands.
Special Maize Meal: Enrich your production by incorporating approximately 10% of fine flour, adding a sophisticated touch of refinement and quality to your offerings.
3. Workshop Dimensions: Designed for maximum efficiency and seamless operation, our workshop layout is tailored to meet every operational requirement.
Floor Type (L×W×H): Skillfully designed with impressive dimensions spanning 12m×4.5m×4.5m, providing ample space to ensure optimal production flow and machinery accommodation.
4. Power Supply: The plant operates with a highly efficient power demand of around 100kW, maximizing energy utilization for peak performance.
5. Container Requirement: Effortlessly fits into a 1*40' container, easing transportation logistics and ensuring hassle-free installation.
6. Installation Time: Enjoy a streamlined setup process, typically finalized in about one month, minimizing downtime and keeping production on track.

Main Features

1. Experience the pinnacle of efficiency with our fully automatic production line, meticulously crafted to dramatically enhance productivity. This state-of-the-art system empowers operations with minimal labor, requiring only a single operator to orchestrate flawless performance.lable for operation.

2. Our comprehensive system provides unrivaled functionality, seamlessly managing every phase of the process,ocessing. From the thorough cleaning of wheat and corn maize to the expert peeling of maize, culminating in the precise grinding of wheat and corn into premium flour, grits, and bran, each step is executed with unmatched precision.

3. Harnessing cutting-edge cleaning technology, this machine effectively eliminates stones, metals, sands, and various impurities from wheat and corn maize, ensuring the unparalleled purity and safety of the final product.

4. With a highly effective peeling process, it removes maize skins, germs, and the black hilum, setting the stage for the transformation of premium maize into flawless flour or grits.

5. Customization is at your fingertips with the option to select mesh size, allowing you to tailor the fineness of flour to meet precise specifications and individual preferences.

6. Its straightforward, linear design simplifies installation and ensures ease of operation, operating.

7. Incorporating components from globally renowned brands, this machine delivers exceptional reliability and unmatched performance across its pneumatic, electrical, and operational systems.

8. The machine leverages high-pressure double crank technology, ensuring precise control over the die's opening and closing, thus guaranteeing consistent and efficient production cycles.

9. An advanced linker seamlessly synchronizes with the air conveyor system, facilitating a direct inline connection with the filling machine, thereby optimizing streamline operations.

 

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FAQ

Q1.Are you the manufacturer?
Yes,Our factory was build in 1983 year,we are specialized in complete wheat,maize and other grain flour milling processing machine.

Q2. Does the flour mill can produce different kind of maize meal, maize flour same time?
Yes, the flour mill line can produce different size maize meal or maize flour at same time at one production line

Q3. Does the flour mill line can running with Generator?
Yes, the flour mill line can running with Generator

Q4. Does the flour mill packing machine can pack different bags?
Yes, the packing machine can pack 1kg-5kg; 5kg-20kg, 12.5kg-25kg, 50kg

Q5. Does the flour mill line can processing maize and wheat same time?
No, it is because the maize and wheat Physical Characteristics is different, like the shape, the hardness, all are different, and the final product flour size is also different. The cleaner, the roller mill Parameter, the plansifter sieve all are different. As professional manufacture for maize meal or flour, cannot processing maize and wheat same time.

Services
What is the after sale service our company provide of corn flour milling machinery?

1. Two years spare parts delivery together with the machine.

2. Warranty 2years of corn flour milling machinery.

3.Chinese professional engineer guide installation and commissioning.