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| Warranty: | Two Year |
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Comprehensive Process Flow Chart for our 50-Ton/Day Maize Flour Milling Machine
1. Raw Maize Intake
Description: Only the finest maize kernels, chosen for their exceptional quality, are received and safeguarded in dedicated silos. This meticulous selection process ensures the ultimate freshness and superior quality that our equipment demands.
Equipment: Featuring an efficient receiving hopper and cutting-edge conveyor belts, our system ensures smooth and seamless operations.
2. Pre-Cleaning
Description: At this critical stage, our process expertly removes prominent impurities such as stalks, stones, and dust. This ensures heightened efficiency in subsequent processing steps, paving the way for a seamless operation.
Equipment: Utilizing an advanced vibrating screen and a high-performance air aspirator, our system guarantees the best pre-cleaning results.
3. Cleaning
Destoning: Our advanced technology excels at removing stubborn particles like stones and mud, ensuring that only the purest maize proceeds.
Equipment: Our precision-engineered destoner stands ready to deliver exceptional results every time.
Magnetic Separation: Skillfully designed to eliminate any metal debris, this crucial step upholds the integrity and safety of our maize.
Equipment: Trust in our reliable magnetic separator to keep your maize pristine.
Fine Cleaning: With meticulous attention to detail, this process removes residual dust and lightweight impurities, ensuring unparalleled purity.
Equipment: Harnessing the power of a high-efficiency air classifier and precise sieve, we achieve exceptional cleaning results.
4. Conditioning/Dampening
Description: By expertly introducing just the right amount of moisture (16-18%), we soften the endosperm while toughening the bran. This ensures a flawless degermination process, setting the stage for excellence.
Equipment: Our advanced dampening mixer and tempering bin (allowing 6-24 hours of resting) are designed to achieve optimal moisture absorption and perfect conditioning.
5. Degermination
Description: This meticulous process sees the germ and bran seamlessly separated from the endosperm. The result? High-quality output that stands apart from the rest.
Equipment: Our cutting-edge Degerminator, such as the Beall-type, ensures precision and excellence in separation.
By-Products: From the valuable germ, perfect for oil extraction, to the nutritious bran suitable for animal feed, our process maximizes resource utilization at every step.
6. Primary Milling (Coarse Grinding)
Description: Our expertise is demonstrated as degerminated maize is ground into grits, preparing it for further refinement with precision.
Equipment: With options like a high-performance hammer mill or roller mill, our equipment guarantees outstanding milling results.
7. Sifting
Description: Achieving perfect separation, this stage meticulously distinguishes fine flour from coarse particles, ensuring only the highest quality flour advances.
Equipment: Our efficient plansifter or rotary sifter is designed for flawless and perfect separation every time.
Recycle Loop: Coarse particles are systematically returned to the milling stage, ensuring comprehensive processing and minimizing waste.
8. Secondary Milling (Fine Grinding)
Description: This stage refines coarse particles to their desired fineness, significantly enhancing the quality and consistency of the flour.
Equipment: Employing a high-precision roller mill or impact mill ensures superior grinding results with every operation.
9. Final Sifting
Description: Our process guarantees a uniform particle size, delivering flour that meets the highest standards of consistency and quality.
Equipment: Using a multi-layer vibrating sifter, we ensure efficient and thorough sifting.
10. Grading/Classification
Description: The final flour is expertly sorted into various grades (fine, medium, coarse) to meet diverse customer needs, offering tailored solutions.
Equipment: Our state-of-the-art centrifugal sifter and airflow classifier provide precise grading every time.
11. Fortification (Optional)
Description: Essential nutrients like vitamins and iron are seamlessly integrated into the flour, elevating its nutritional profile for greater health benefits.
Equipment: An advanced powder mixer ensures uniform nutrient distribution, enhancing the flour's value.
12. Packaging
Description: Flour is accurately weighed and meticulously packed into bags, ensuring optimal freshness for consumers. Each pack is a testament to our commitment to quality and freshness, arriving at your doorstep as if it were just milled.
Equipment: Automated weighing and bagging machines for precision and efficiency in packaging. These cutting-edge machines guarantee accurate measurements and quick, seamless bagging, transforming packaging into a swift, flawless process.
13. Quality Control
Checkpoints: Ensuring excellence at every step with rigorous quality checks: Our stringent assessment protocols are designed to uphold the highest standards of production, leaving no stone unturned.
- Moisture content (after conditioning) to maintain product quality. Ensuring that every grain is at its prime, perfectly prepped for superior flour quality.
- Purity (post-cleaning) to guarantee cleanliness and safety. Cleanliness is paramount, and our rigorous cleaning process ensures a pure, safe product.
- Particle size (during sifting) to ensure uniformity. Uniform grain size is key to consistent texture and quality, achieved through precision sifting.
- Nutritional compliance (post-fortification) for maximum health benefits. We ensure every nutrient is intact, delivering not just flour, but wellness in every batch.
Equipment: Advanced moisture meters, lab sieves, and spectrophotometers for precise quality assurance. These state-of-the-art instruments provide unparalleled precision, guaranteeing every quality parameter is met with excellence.
Flow Diagram Summary: A streamlined process ensuring high-quality maize flour production, crafted with precision and care. This well-oiled machine of processes brings forth flour that is nothing short of perfection.
Experience the transformative journey of raw maize as it undergoes a meticulous process: Raw Maize → Cleaning → Conditioning → Degermination → Milling → Sifting → Grading → Fortification → Packaging. Each step is carefully orchestrated to ensure the production of superior maize flour. This journey is a symphony of precision and care, transforming each kernel into a masterpiece of flour excellence.
Uncover the potential of by-products: Germ, bran, and residual coarse particles. These valuable remnants can be recycled for further uses or sold, turning every aspect of production into an opportunity for profit. Discover a new horizon of possibilities with by-products that contribute to profitability and sustainability.
Key Notes: Pay attention to the essential details that underline the efficiency and effectiveness of the milling process. Every note is a critical insight, leading to a symphony of seamless operations and exceptional output.
- Embrace the benefits of a dry milling process, which is streamlined for optimal performance, ensuring high-quality output with minimal moisture. This method is streamlined for excellence, ensuring that every bit of flour is as dry and high-quality as it can be.This method is finely tuned, especially for a 50-ton/day capacity, balancing efficiency and productivity for output. It's a dance of capacity and precision, achieving an outstanding balance that meets demand without compromising on quality.
- With sophisticated sifting stages, achieve impressive extraction rates, yielding approximately 70-80% flour. This ensures not only quantity but also the highest quality of the final product. Such precision and perfection are realized through the finest sifting stages, producing flour that is a cut above the rest.
- Its modular design empowers scalability and customization, effortlessly accommodating features such as fortification to meet varying market demands. This adaptability is a testament to its visionary design, ready to evolve and grow with market needs.
This meticulously crafted flow chart exemplifies a seamless production line dedicated to delivering high-quality maize flour. It simultaneously maximizes the utilization of by-products, ensuring both efficiency and sustainability in production. A paragon of productivity and green practices, it embodies a future-ready approach in maize milling.
| Capacity | Power | Capacity | Power |
| 5t/24h Maize Mill Machine | 32kw | 5t/24h Wheat Mill Machine | 17kw |
| 10t/24h Maize Milling Machine | 49kw | 10t/24h Wheat Mill Machine | 38kw |
| 20t/24h Maize Flour Milling Machine | 97kw | 20t/24h Wheat Flour Mill Machine | 61kw |
| 30t/24h Maize Flour Milling Machine | 103kw | 30t/24h Wheat Flour Mill Machine | 75kw |
| 50t/24h Maize Flour Mill Machine | 154kw | 50t/24h Flour Mill Machine | 180kw |
| 100t/24h Corn Mill Machine | 186kw | 100t/24h Flour Mill Machine | 436kw |
| 150t/24h Corn Flour Mill Machine | 253kw | 150t/24h Wheat Flour Milling Machine | 470kw |
| 200t/24h Maize Milling Machine | 362kw | 200t/24h Wheat Flour Milling Machine | 718kw |
| 300t/24h Maize Milling Machine | 425kw | 300t/24h Wheat Flour Milling Machine | 890kw |
| 500t/24h Maize Milling Machine | 720kw | 500t/24h Wheat Flour Milling Machine | 1500kw |
1. Capacity: Experience a powerful boost in your operational prowess with the Advanced 50TPD Maize Flour Mill Milling Machine by Henan Hualiang Machinery Co., Ltd. This marvel of modern engineering processes an impressive 50 tons of maize in just 24 hours, perfectly customized for a variety of industrial applications. It is an essential powerhouse that elevates productivity and sets new operational standards, becoming an invaluable cornerstone in any high-efficiency environment.
2. Extraction Rate of Maize Mill Machine: Revolutionize your maize processing abilities with our expertly crafted extraction system. Celebrated for its unwavering quality, this innovative mechanism enhances business efficiency, securing a competitive edge in the marketplace while delivering unmatched dominance and operational excellence.
1) Super Maize Meal: Elevate your product offerings with outstanding extraction rates of 60% to a remarkable 78% for super maize meals. By masterfully regulating maize germ and bran content from 22% to 40%, this system promises exceptional performance and product distinction, captivating the marketplace with its superior quality.
2) Special Maize Meal: Redefine your maize processing with impressive extraction rates ranging from 65% to an extraordinary 80%. With precise germ and bran content control between 20% and 35%, this system consistently delivers superior results, ensuring your products excel in fiercely competitive environments.
3) Maize Grits: Broaden your product range with maize grits content spanning from 10% to 50%. This versatile addition integrates smoothly with super maize meal, catering to an array of culinary applications, ensuring your production line maintains flexibility and meets diverse consumer preferences with ease.
Special Maize Meal: Enhance your product lineup with the infusion of approximately 10% fine flour, adding sophistication and uniqueness that ensure your offerings shine brightly in competitive markets.
3. Workshop Dimensions: Our workshop design is meticulously crafted to maximize operational efficiency by blending functional design with space-saving strategies, guaranteeing smooth and efficient processes throughout your operations.
Floor Type (L×W×H): The floor plan is ingeniously designed to provide a spacious 12m×4.5m×4.5m area, offering ample space to maintain a seamless production flow while accommodating all essential equipment for consistently productive and efficient operations.
4. Power Supply: Operating on a robust 100kW energy base, our system is finely tuned for peak performance. This efficient power setup reduces operational costs, driving towards outstanding efficiency and sustainability in your operations.
5. Container Requirement: Engineered for optimal logistics, the system fits effortlessly into a 1*40' container, streamlining transportation and ensuring a hassle-free setup, making relocation and installation both simple and efficient.
6. Installation Time: Benefit from a swift and efficient installation process, typically completed within a month. This minimizes downtime, ensuring continuous production and aligning perfectly with your operational schedule for seamless integration.
1. Unleash the extraordinary capabilities of your production line through our state-of-the-art Commercial Automatic 50Ton Wheat Maize Grinding Machine Flour Mill Plant. This marvel of modern engineering is a paradigm of efficiency, designed to drive productivity to extraordinary heights. With its seamless integration of top-tier performance and user-friendly operation, even a single skilled operator can harness its sophisticated functionalities, ensuring flawless execution in every cycle with utmost precision.Reliableand astonishingly easy to use, ensuring it remains accessible to operators of all skill levels.
2. Discover unparalleled adaptability with our harmonized system that skillfully manages each stage of production,and processing journey. From the meticulous cleansing of wheat and maize to the exact peeling of grains, this transformative process turns raw inputs into superior flour, grits, and bran. Every phase is executed with precision and care, guaranteeing results that not only meet but exceed the highest quality standards.
Q1.Are you the manufacturer?
Yes,Our factory was build in 1983 year,we are specialized in complete wheat,maize and other grain flour milling processing machine.
Q2. Does the flour mill can produce different kind of maize meal, maize flour same time?
Yes, the flour mill line can produce different size maize meal or maize flour at same time at one production line
Q3. Does the flour mill line can running with Generator?
Yes, the flour mill line can running with Generator
Q4. Does the flour mill packing machine can pack different bags?
Yes, the packing machine can pack 1kg-5kg; 5kg-20kg, 12.5kg-25kg, 50kg
Q5. Does the flour mill line can processing maize and wheat same time?
No, it is because the maize and wheat Physical Characteristics is different, like the shape, the hardness, all are different, and the final product flour size is also different. The cleaner, the roller mill Parameter, the plansifter sieve all are different. As professional manufacture for maize meal or flour, cannot processing maize and wheat same time.
Services
What is the after sale service our company provide of Maize flour milling machinery?
1. Two years spare parts delivery together with the machine.
2. Warranty 2years of corn flour milling machinery.
3.Chinese professional engineer guide installation and commissioning.
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