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In-Depth Process Flow Chart for Our State-of-the-Art 50-Ton/Day Maize Flour Milling Machine
1. Raw Maize Intake
Description: We begin with the finest maize kernels, meticulously selected for their outstanding quality. These premium kernels are carefully received and stored in dedicated silos, ensuring unparalleled freshness and superior quality that our advanced equipment demands.
Equipment: Our system boasts an efficient receiving hopper coupled with the latest conveyor belts, ensuring operations are smooth and seamless from start to finish.
2. Pre-Cleaning
Description: This vital stage expertly removes significant impurities such as stalks, stones, and dust. By optimizing efficiency in subsequent processing steps, it paves the way for a flawless operation.
Equipment: Our system features an advanced vibrating screen and a high-performance air aspirator, guaranteeing exceptional pre-cleaning results that set new standards.
3. Cleaning
Destoning: Employing cutting-edge technology, we meticulously remove obstinate particles such as stones and mud, ensuring only the purest maize moves forward in the process.
Equipment: Our precision-engineered destoner consistently delivers exceptional results, ensuring purity and quality.
Magnetic Separation: This skillfully designed step removes metal debris, maintaining the highest standards of maize integrity and safety.
Equipment: Our dependable magnetic separator is trusted to keep your maize pristine and free of contaminants.
Fine Cleaning: This detail-oriented process eradicates residual dust and lightweight impurities, ensuring unmatched purity in the final product.
Equipment: Leveraging the high-efficiency air classifier and precise sieve, we achieve remarkable cleaning outcomes that stand apart.
4. Conditioning/Dampening
Description: Precisely adjusting moisture levels to 16-18%, we expertly soften the endosperm while toughening the bran. This guarantees a flawless degermination process and sets a benchmark for excellence.
Equipment: Our sophisticated dampening mixer and tempering bin, offering 6-24 hours of optimal resting, ensure perfect moisture absorption and conditioning.
5. Degermination
Description: Through meticulous processing, the germ and bran are seamlessly separated from the endosperm, resulting in high-quality output that surpasses the ordinary.
Equipment: Our state-of-the-art Degerminator, such as the renowned Beall-type, ensures precision and excellence in separation.
By-Products: Our process maximizes resource utilization, yielding valuable germ for oil extraction and nutritious bran for animal feed, showcasing our commitment to sustainability.
6. Primary Milling (Coarse Grinding)
Description: Demonstrating our expertise, degerminated maize is expertly ground into grits, preparing it for further refinement with unmatched precision.
Equipment: Our high-performance hammer mill or roller mill options ensure outstanding milling results and set new industry benchmarks.
7. Sifting
Description: This stage achieves perfect separation, meticulously distinguishing fine flour from coarse particles. Only the highest quality flour advances, ensuring superior end products.
Equipment: Our efficient plansifter or rotary sifter is engineered for flawless and perfect separation every time, optimizing quality and efficiency.
Recycle Loop: Coarse particles are systematically recycled back to the milling stage, ensuring comprehensive processing and minimizing waste, highlighting our commitment to sustainability.
8. Secondary Milling (Fine Grinding)
Description: This crucial stage refines coarse particles to their desired fineness, enhancing flour quality and consistency to meet the highest standards.
Equipment: With a high-precision roller mill or impact mill, we ensure superior grinding results in every operation, consistently exceeding expectations.
9. Final Sifting
Description: Our cutting-edge process ensures a consistent and uniform particle size, delivering flour that consistently exceeds the highest standards of quality. Every batch reflects our commitment to excellence, resulting in a product that is unparalleled in consistency and quality.
Equipment: With our state-of-the-art multi-layer vibrating sifter, we meticulously ensure efficient and comprehensive sifting, resulting in superior flour quality that meets the most demanding standards of excellence.
10. Grading/Classification
Description: The expertly sorted final flour is categorized into diverse grades-fine, medium, and coarse-tailored to meet a wide array of customer needs. These tailored solutions exemplify our dedication to delivering exactly what our clients demand.
Equipment: Our advanced centrifugal sifter and airflow classifier guarantee precise grading with every batch, ensuring accuracy and quality without compromise.
11. Fortification (Optional)
Description: We seamlessly integrate essential nutrients such as vitamins and iron into the flour, significantly enhancing its nutritional profile for unparalleled health benefits. This integration ensures our flour stands out not just in quality, but also in nutritional value, offering superior health benefits.
Equipment: Our sophisticated powder mixer ensures impeccable nutrient distribution, enhancing the flour's value by maintaining uniformity and integrity across every grain.
12. Packaging
Description: Our flour is meticulously weighed and packed with precision into bags, guaranteeing freshness for consumers. Each package is a testament to our unwavering commitment to quality, ensuring that it reaches your doorstep in the pristine condition as if freshly milled.
Equipment: Our advanced automated weighing and bagging machines offer unmatched precision and efficiency in packaging. These innovative machines provide accurate measurements and seamless bagging, rendering the packaging process swift and flawless.
13. Quality Control
Checkpoints: Our rigorous quality checks ensure excellence at every production step, with stringent assessment protocols that uphold the highest production standards and leave no detail overlooked.
- Moisture content (after conditioning) is meticulously managed to sustain product quality, ensuring every grain is optimally prepped for producing superior flour.
- Purity (post-cleaning) is scrupulously guaranteed for cleanliness and safety, as our thorough cleaning process ensures a product that is both pure and safe.
- Particle size (during sifting) is precisely controlled to ensure uniformity, key to achieving a consistent texture and quality through expert precision sifting.
- Nutritional compliance (post-fortification) is rigorously verified for maximum health benefits, ensuring that each nutrient remains intact, translating to wellness in every batch.
Equipment: Our advanced moisture meters, lab sieves, and spectrophotometers provide exceptional precision in quality assurance, ensuring every quality parameter is met with unrivaled excellence.
Flow Diagram Summary: Our streamlined process ensures the production of high-quality maize flour, crafted with meticulous precision and care. This well-orchestrated series of processes results in flour that epitomizes perfection.
Experience the extraordinary transformation of raw maize through a meticulous process: Raw Maize → Cleaning → Conditioning → Degermination → Milling → Sifting → Grading → Fortification → Packaging. Every step is expertly coordinated to produce superior maize flour, creating a harmonious symphony of precision and care, transforming each kernel into a masterpiece of flour excellence.
Uncover the untapped potential of by-products such as germ, bran, and residual coarse particles. These valuable remnants offer opportunities for recycling or sale, turning every aspect of production into a profitable venture. Explore new horizons with by-products that enhance both profitability and sustainability.
Key Notes: Focus on the critical details that underscore the efficiency and effectiveness of our milling process. Each note provides an essential insight, culminating in a seamless symphony of operations and exceptional output.
- Embrace the streamlined benefits of a dry milling process, optimized for peak performance and high-quality output with minimal moisture. This method is designed for excellence, ensuring that each bit of flour is as dry and high-quality as possible.This method is precisely tuned for a 50-ton/day capacity, achieving a perfect balance of efficiency and productivity. It's a harmonious dance of capacity and precision, meeting demand while maintaining uncompromised quality.
- Experience exceptional extraction rates with our state-of-the-art sifting stages, yielding an impressive 70-80% flour. This not only guarantees substantial quantity but also assures unparalleled quality, setting the benchmark for the finest flour production. Our advanced sifting techniques ensure a product that truly stands out in excellence.
- Boasting a modular design, our machine offers unrivaled scalability and customization, seamlessly integrating features like fortification to address diverse market needs. This innovative adaptability is a hallmark of its forward-thinking design, poised to evolve and expand alongside dynamic market trends.
This expertly designed flow chart illustrates an impeccably efficient production line dedicated to producing top-tier maize flour. It optimizes the use of by-products, thereby ensuring both peak efficiency and sustainability in the production process. An exemplar of productivity and eco-friendly practices, it represents a forward-thinking approach in maize milling.
| Capacity | Power | Capacity | Power |
| 5t/24h Maize Mill Machine | 32kw | 5t/24h Wheat Mill Machine | 17kw |
| 10t/24h Maize Milling Machine | 49kw | 10t/24h Wheat Mill Machine | 38kw |
| 20t/24h Maize Flour Milling Machine | 97kw | 20t/24h Wheat Flour Mill Machine | 61kw |
| 30t/24h Maize Flour Milling Machine | 103kw | 30t/24h Wheat Flour Mill Machine | 75kw |
| 50t/24h Maize Flour Mill Machine | 154kw | 50t/24h Flour Mill Machine | 180kw |
| 100t/24h Corn Mill Machine | 186kw | 100t/24h Flour Mill Machine | 436kw |
| 150t/24h Corn Flour Mill Machine | 253kw | 150t/24h Wheat Flour Milling Machine | 470kw |
| 200t/24h Maize Milling Machine | 362kw | 200t/24h Wheat Flour Milling Machine | 718kw |
| 300t/24h Maize Milling Machine | 425kw | 300t/24h Wheat Flour Milling Machine | 890kw |
| 500t/24h Maize Milling Machine | 720kw | 500t/24h Wheat Flour Milling Machine | 1500kw |
1. Capacity: Enhance your operational capabilities with the state-of-the-art High-Efficiency 50TPD Maize Flour Mill Machine by Henan Hualiang Machinery Co., Ltd. This engineering masterpiece processes a remarkable 50 tons of maize every 24 hours. Tailored for a broad spectrum of industrial uses, it stands as a critical component in any high-efficiency setting, dramatically boosting productivity and setting a new benchmark in operational performance.
2. Extraction Rate of Maize Mill Machine: Transform your maize processing potential with our meticulously designed extraction system. Known for its steadfast quality, this groundbreaking technology optimizes business efficiency, ensuring a significant market advantage while delivering unrivaled excellence in operations.
1) Super Maize Meal: Raise the bar for your product lineup with super maize meals boasting outstanding extraction rates between 60% and 78%. By expertly controlling maize germ and bran content from 22% to 40%, this system guarantees excellent performance and market distinction, captivating consumers with its superior quality.
2) Special Maize Meal: Revolutionize your maize processing with extraction rates spanning from 65% to a stunning 80%. With precise control over germ and bran content ranging from 20% to 35%, this system consistently provides superior results, ensuring your products excel in highly competitive markets.
3) Maize Grits: Expand your product offerings with maize grits content ranging from 10% to 50%. This adaptable addition seamlessly complements super maize meal, serving a variety of culinary purposes and ensuring your production line remains flexible, meeting diverse consumer demands effortlessly.
Special Maize Meal: Elevate your product portfolio with the addition of approximately 10% fine flour, imparting sophistication and distinctiveness that make your offerings stand out brilliantly in competitive marketplaces.
3. Workshop Dimensions: Our workshop design is expertly crafted to enhance operational efficiency, combining functional design with space-saving strategies to ensure smooth, efficient processes throughout your operations.
Floor Type (L×W×H): Ingeniously designed, the floor plan offers a spacious 12m×4.5m×4.5m area, providing ample space for seamless production flow and accommodating all essential equipment to maintain consistently productive and efficient operations.
4. Power Supply: Running on a robust 100kW energy base, our system is optimized for peak performance, reducing operational costs and driving towards exceptional efficiency and sustainability in your operations.
5. Container Requirement: Designed for peak logistical efficiency, the system fits effortlessly into a single 1*40' container, simplifying transportation and ensuring hassle-free setup, making relocation and installation straightforward and efficient.
6. Installation Time: Enjoy a swift and efficient installation process typically completed within a month, minimizing downtime and ensuring continuous production. This aligns perfectly with your operational schedule for seamless integration.
1. Unleash the extraordinary capabilities of your production line through our state-of-the-art Commercial Automatic 50Ton Wheat Maize Grinding Machine Flour Mill Plant. This marvel of modern engineering is a paradigm of efficiency, designed to drive productivity to extraordinary heights. With its seamless integration of top-tier performance and user-friendly operation, even a single skilled operator can harness its sophisticated functionalities, ensuring flawless execution in every cycle with utmost precision.Reliableand astonishingly easy to use, ensuring it remains accessible to operators of all skill levels.
2. Discover unparalleled adaptability with our harmonized system that skillfully manages each stage of production,and processing journey. From the meticulous cleansing of wheat and maize to the exact peeling of grains, this transformative process turns raw inputs into superior flour, grits, and bran. Every phase is executed with precision and care, guaranteeing results that not only meet but exceed the highest quality standards.
Q1.Are you the manufacturer?
Yes,Our factory was build in 1983 year,we are specialized in complete wheat,maize and other grain flour milling processing machine.
Q2. Does the flour mill can produce different kind of maize meal, maize flour same time?
Yes, the flour mill line can produce different size maize meal or maize flour at same time at one production line
Q3. Does the flour mill line can running with Generator?
Yes, the flour mill line can running with Generator
Q4. Does the flour mill packing machine can pack different bags?
Yes, the packing machine can pack 1kg-5kg; 5kg-20kg, 12.5kg-25kg, 50kg
Q5. Does the flour mill line can processing maize and wheat same time?
No, it is because the maize and wheat Physical Characteristics is different, like the shape, the hardness, all are different, and the final product flour size is also different. The cleaner, the roller mill Parameter, the plansifter sieve all are different. As professional manufacture for maize meal or flour, cannot processing maize and wheat same time.
Services
What is the after sale service our company provide of Maize flour milling machinery?
1. Two years spare parts delivery together with the machine.
2. Warranty 2years of corn flour milling machinery.
3.Chinese professional engineer guide installation and commissioning.
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