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| After-sales Service: | Lifetime |
| Warranty: | Two Year |
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Process Flow Chart of 50-Ton/Day Maize Flour Milling Machine
1. Raw Maize Intake
Description: Maize kernels are received and stored in silos.
Equipment: Receiving hopper, conveyor belts.
2. Pre-Cleaning
Description: Initial removal of large impurities (stalks, stones, dust).
Equipment: Vibrating screen, air aspirator.
3. Cleaning
Destoning: Removes heavy particles (stones, mud).
Equipment: Destoner.
Magnetic Separation: Extracts metal debris.
Equipment: Magnetic separator.
Fine Cleaning: Removes residual dust and lightweight impurities.
Equipment: Air classifier, sieve.
4. Conditioning/Dampening
Description: Moisture (16-18%) is added to soften endosperm and toughen bran for easier degermination.
Equipment: Dampening mixer, tempering bin (6-24 hrs resting).
5. Degermination
Description: Germ and bran are mechanically separated from the endosperm.
Equipment: Degerminator (e.g., Beall-type).
By-Products: Germ (for oil extraction), bran (for animal feed).
6. Primary Milling (Coarse Grinding)
Description: Degerminated maize is ground into grits.
Equipment: Hammer mill or roller mill.
7. Sifting
Description: Separates fine flour from coarse particles.
Equipment: Plansifter or rotary sifter.
Recycle Loop: Coarse particles return to milling.
8. Secondary Milling (Fine Grinding)
Description: Further grinding of coarse particles to achieve desired fineness.
Equipment: Roller mill or impact mill.
9. Final Sifting
Description: Ensures uniform particle size.
Equipment: Multi-layer vibrating sifter.
10. Grading/Classification
Description: Flour is sorted into grades (fine, medium, coarse).
Equipment: Centrifugal sifter, airflow classifier.
11. Fortification (Optional)
Description: Nutrients (vitamins, iron) are blended into the flour.
Equipment: Powder mixer.
12. Packaging
Description: Flour is weighed and packed into bags.
Equipment: Automated weighing and bagging machines.
13. Quality Control
Checkpoints:
- Moisture content (after conditioning).
- Purity (post-cleaning).
- Particle size (during sifting).
- Nutritional compliance (post-fortification).
Equipment: Moisture meters, lab sieves, spectrophotometers.
Flow Diagram Summary:
Raw Maize → Cleaning → Conditioning → Degermination → Milling → Sifting → Grading → Fortification → Packaging.
By-Products: Germ, bran, and residual coarse particles (recycled or sold).
Key Notes:
- The process is a dry milling method, optimized for 50-ton/day capacity.
- Sifting stages ensure high extraction rates (≈70-80% flour yield).
- Modular design allows scalability and customization (e.g., fortification).
This flow chart ensures efficient production of high-quality maize flour while maximizing by-product utilization.
| Capacity | Power | Capacity | Power |
| 5t/24h Maize Mill Machine | 32kw | 5t/24h Wheat Mill Machine | 17kw |
| 10t/24h Maize Milling Machine | 49kw | 10t/24h Wheat Mill Machine | 38kw |
| 20t/24h Maize Flour Milling Machine | 97kw | 20t/24h Wheat Flour Mill Machine | 61kw |
| 30t/24h Maize Flour Milling Machine | 103kw | 30t/24h Wheat Flour Mill Machine | 75kw |
| 50t/24h Maize Flour Mill Machine | 154kw | 50t/24h Flour Mill Machine | 180kw |
| 100t/24h Corn Mill Machine | 186kw | 100t/24h Flour Mill Machine | 436kw |
| 150t/24h Corn Flour Mill Machine | 253kw | 150t/24h Wheat Flour Milling Machine | 470kw |
| 200t/24h Maize Milling Machine | 362kw | 200t/24h Wheat Flour Milling Machine | 718kw |
| 300t/24h Maize Milling Machine | 425kw | 300t/24h Wheat Flour Milling Machine | 890kw |
| 500t/24h Maize Milling Machine | 720kw | 500t/24h Wheat Flour Milling Machine | 1500kw |
1. Capacity: Unleash the full potential of your production with Henan Hualiang Machinery Co., Ltd.'s state-of-the-art 50TPD Maize Flour Mill Milling Machine. This marvel of engineering is crafted to handle an impressive 50 tons of maize in just a 24-hour period. Designed for a variety of industrial applications, it becomes an invaluable component of any high-performance facility, boosting productivity and setting new standards in operational excellence.
2. Extraction Rate of Maize Mill Machine: Elevate your maize processing operations with our expertly engineered extraction system, celebrated for consistently producing high-grade, premium outputs. This revolutionary system enhances your business's efficiency and competition in the market, ensuring an unbeatable presence and operational supremacy.
1) Super Maize Meal: Elevate your offerings with extraordinary extraction rates ranging from 60% to an impressive 78% for super maize meals. By masterfully managing maize germ and bran content between 22% and 40%, this system ensures superior performance and product distinction that commands attention in the marketplace.
2) Special Maize Meal: Revolutionize your maize processing with impressive extraction rates spanning from 65% to a staggering 80%. With precision in germ and bran content calibration between 20% and 35%, this system consistently yields outstanding results, guaranteeing your products excel in competitive markets.
3) Maize Grits: Broaden your product range with maize grits compositions spanning from 10% to 50%. It seamlessly integrates with super maize meal, adapting to a variety of culinary needs, ensuring your production line remains versatile and meets diverse consumer preferences.
Special Maize Meal: Elevate your product offerings by incorporating about 10% fine flour, adding sophistication and uniqueness to your range, ensuring they shine brightly in competitive markets.
3. Workshop Dimensions: Our workshop layout is designed with meticulous attention, optimizing operational efficiency by blending functional design with space-saving strategies, ensuring smooth and highly effective operations.
Floor Type (L×W×H): The floor dimensions are ingeniously structured to provide a substantial 12m×4.5m×4.5m area, offering ample space to maintain a streamlined production flow, effectively accommodating all essential equipment for consistently productive and efficient operations.
4. Power Supply: Operating on a robust 100kW energy foundation, our system is optimized for peak performance. This power configuration minimizes operational expenses, steering towards exceptional efficiency and sustainability.
5. Container Requirement: Engineered for seamless logistics, the system fits perfectly into a 1*40' container, simplifying transport and ensuring easy setup, making relocation and installation both straightforward and efficient.
6. Installation Time: Benefit from a swift and efficient installation process, typically completed within a month. This minimizes downtime, ensuring production continuity and seamlessly aligning with your operational timeline.
1. Unleash the full potential of your production line with our revolutionary Commercial Automatic 50Ton Wheat Maize Grinding Machine Flour Mill Plant. This cutting-edge, fully automatic marvel is a testament to advanced engineering, meticulously designed to elevate efficiency and productivity to unprecedented levels. Seamlessly integrating peak performance with effortless operation, it empowers even a single operator to master this sophisticated machinery, ensuring smooth, precise execution in every process cycle.Reliableand incredibly user-friendly for operation, making it accessible to everyone.
2. Experience unmatched versatility with our harmonized system that expertly oversees each phase of production,and processing journey. From the diligent cleansing of wheat and maize to the precise peeling of grains, this transformative process converts raw materials into top-quality flour, grits, and bran. Each stage is performed with exacting precision and meticulous attention, ensuring outcomes that meet and surpass the most stringent quality criteria.
Q1.Are you the manufacturer?
Yes,Our factory was build in 1983 year,we are specialized in complete wheat,maize and other grain flour milling processing machine.
Q2. Does the flour mill can produce different kind of maize meal, maize flour same time?
Yes, the flour mill line can produce different size maize meal or maize flour at same time at one production line
Q3. Does the flour mill line can running with Generator?
Yes, the flour mill line can running with Generator
Q4. Does the flour mill packing machine can pack different bags?
Yes, the packing machine can pack 1kg-5kg; 5kg-20kg, 12.5kg-25kg, 50kg
Q5. Does the flour mill line can processing maize and wheat same time?
No, it is because the maize and wheat Physical Characteristics is different, like the shape, the hardness, all are different, and the final product flour size is also different. The cleaner, the roller mill Parameter, the plansifter sieve all are different. As professional manufacture for maize meal or flour, cannot processing maize and wheat same time.
Services
What is the after sale service our company provide of Maize flour milling machinery?
1. Two years spare parts delivery together with the machine.
2. Warranty 2years of corn flour milling machinery.
3.Chinese professional engineer guide installation and commissioning.
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