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| After-sales Service: | Lifetime |
| Warranty: | Two Year |
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Process Flow Chart of 70-80Ton/Day Maize Flour Milling Machine
1. Raw Maize Intake
Description: Maize kernels are received and stored in silos. These robust storage solutions ensure preservation of quality and maintain the integrity of the kernels before they move to the next stage.
Equipment: Receiving hopper, conveyor belts. Built to handle large volumes efficiently, ensuring seamless transfer and storage.
2. Pre-Cleaning
Description: Initial removal of large impurities (stalks, stones, dust). This crucial step ensures the purity and cleanliness of the maize, setting the stage for a superior final product.
Equipment: Vibrating screen, air aspirator. These high-efficiency tools effectively eliminate unwanted particles, safeguarding the quality of the maize.
3. Cleaning
Destoning: Removes heavy particles (stones, mud). This process ensures that only the finest maize progresses, boosting efficiency and outcome.
Equipment: Destoner. A critical component for achieving pure maize, free from heavy impurities.
Magnetic Separation: Extracts metal debris. This stage guarantees that all metallic contaminants are meticulously removed, ensuring safety and quality.
Equipment: Magnetic separator. Engineered to detect and eliminate metal particles with precision.
Fine Cleaning: Removes residual dust and lightweight impurities. This final cleaning step ensures the maize is pristine, setting a high standard for the milling process.
Equipment: Air classifier, sieve. These sophisticated tools ensure every last impurity is meticulously filtered out.
4. Conditioning/Dampening
Description: Moisture (16-18%) is added to soften endosperm and toughen bran for easier degermination. This process optimizes the texture for subsequent stages, enhancing efficiency.
Equipment: Dampening mixer, tempering bin (6-24 hrs resting). Designed for precision and consistency, ensuring optimal moisture levels.
5. Degermination
Description: Germ and bran are mechanically separated from the endosperm. This separation is key to achieving high-quality flour.
Equipment: Degerminator (e.g., Beall-type). Specialist machinery ensures precise separation, maximizing the quality of the endosperm.
By-Products: Germ (for oil extraction), bran (for animal feed). These valuable by-products offer additional revenue streams and sustainability benefits.
6. Primary Milling (Coarse Grinding)
Description: Degerminated maize is ground into grits. This is the first step towards producing the fine flour desired by our customers.
Equipment: Hammer mill or roller mill. These powerful machines transform maize into grits with precision and efficiency.
7. Sifting
Description: Separates fine flour from coarse particles. Ensures that only the finest flour continues through the production process.
Equipment: Plansifter or rotary sifter. Advanced technology ensures thorough separation, maintaining quality control.
Recycle Loop: Coarse particles return to milling. This process maximizes efficiency and minimizes waste.
8. Secondary Milling (Fine Grinding)
Description: Further grinding of coarse particles to achieve desired fineness. This step is crucial for producing the high-quality flour expected from our equipment.
Equipment: Roller mill or impact mill. Delivers top-tier grinding performance, ensuring the perfect consistency.
9. Final Sifting
Description: Ensures uniform particle size. Guarantees that the final product meets the highest standards of uniformity.
Equipment: Multi-layer vibrating sifter. Provides exceptional precision in achieving uniform flour consistency.
10. Grading/Classification
Description: Flour is sorted into grades (fine, medium, coarse). This categorization ensures that customer specifications are met with precision.
Equipment: Centrifugal sifter, airflow classifier. These devices sort with unparalleled accuracy, ensuring consistent quality.
11. Fortification (Optional)
Description: Nutrients (vitamins, iron) are blended into the flour. Enhancing nutritional value to meet health standards and consumer needs.
Equipment: Powder mixer. Guarantees even distribution of nutrients, elevating the flour's nutritional profile.
12. Packaging
Description: Flour is weighed and packed into bags. This stage ensures that every package meets weight specifications and maintains freshness.
Equipment: Automated weighing and bagging machines. State-of-the-art technology ensures accuracy and efficiency in packaging.
13. Quality Control
Checkpoints:
- Moisture content (after conditioning). Essential to maintain optimal texture and performance in milling.
- Purity (post-cleaning). Ensures all foreign materials are removed, guaranteeing a premium product.
- Particle size (during sifting). Critical for consistency and quality in the final product's texture.
- Nutritional compliance (post-fortification). Assures the final product meets all health and nutritional standards.
Equipment: Moisture meters, lab sieves, spectrophotometers. Advanced devices to maintain rigorous quality standards.
Flow Diagram Summary:
Embark on a seamless journey from Raw Maize to a finished product with our comprehensive process: Cleaning → Conditioning → Degermination → Milling → Sifting → Grading → Fortification → Packaging. Each step is meticulously designed to ensure only the finest quality corn flour reaches your consumers.
By-Products: Experience the added value with our by-products - Germ, bran, and residual coarse particles. Whether recycled within your operations or sold, these by-products offer versatile opportunities for enhancement and profit.
Key Notes: Essential Insights for Optimal Utilization
- Embrace the efficiency of our dry milling process, a testament to modern engineering and designed to optimize your production cycle. method, optimized for a robust 50-ton/day capacity. Achieve superior performance and output with every cycle.
- The sifting stages are the cornerstone of our process, ensuring a high extraction rate with an impressive 70-80% flour yield. This means more product with less waste, enhancing your bottom line.
- Our modular design is a hallmark of versatility, allowing for scalability and customization to fit your specific needs, including fortification options for enriched flour production.
This flow chart is more than a guide; it's a guarantee of efficient production that delivers high-quality maize flour while maximizing the utilization of every by-product, ensuring nothing goes to waste.
| Capacity | Power | Capacity | Power |
| 5t/24h Maize Mill Machine | 32kw | 5t/24h Wheat Mill Machine | 17kw |
| 10t/24h Maize Milling Machine | 49kw | 10t/24h Wheat Mill Machine | 38kw |
| 20t/24h Maize Flour Milling Machine | 97kw | 20t/24h Wheat Flour Mill Machine | 61kw |
| 30t/24h Maize Flour Milling Machine | 103kw | 30t/24h Wheat Flour Mill Machine | 75kw |
| 50t/24h Maize Flour Mill Machine | 154kw | 50t/24h Flour Mill Machine | 180kw |
| 100t/24h Corn Mill Machine | 186kw | 100t/24h Flour Mill Machine | 436kw |
| 150t/24h Corn Flour Mill Machine | 253kw | 150t/24h Wheat Flour Milling Machine | 470kw |
| 200t/24h Maize Milling Machine | 362kw | 200t/24h Wheat Flour Milling Machine | 718kw |
| 300t/24h Maize Milling Machine | 425kw | 300t/24h Wheat Flour Milling Machine | 890kw |
| 500t/24h Maize Milling Machine | 720kw | 500t/24h Wheat Flour Milling Machine | 1500kw |
1. Capacity: This state-of-the-art High-Efficiency 70-80 Ton Automatic Corn Flour Milling Machine delivers exceptional productivity, expertly processing maize at impressive capacities of 30, 40, or 50 tons per 24 hours. Tailored for diverse industrial applications, it guarantees unmatched performance.
2. Extraction Rate of Maize Mill Machine: Harness the power of precision-engineering to maximize your maize yield. Our extraction system is designed to deliver superior output quality and consistency, setting new standards in productivity.
1) Super Maize Meal: Enhance your operational excellence with super maize meal extraction rates ranging from 60% to 78%. Our machine expertly balances maize germ and bran from 22% to 40%, ensuring peak efficiency and product quality.
2) Special Maize Meal: Elevate your maize processing capabilities with impressive extraction rates between 65% to 80%. This system carefully controls germ and bran content from 20% to 35%, producing premium maize meal products that exceed expectations.
3) Maize Grits: Flexibly adjust your product offerings with maize grits ranging from 10% to 50%. Paired with an equal portion of super maize meal, this mix caters to a broad range of culinary applications, ensuring versatility and customer satisfaction.
Special Maize Meal: Refine your production by incorporating an approximate 10% fine flour blend, adding sophistication and quality to your maize meal products, enhancing their allure and market value.
3. Workshop Dimensions: Our meticulously designed workshop layout is optimized for efficiency and seamless operations, satisfying all your operational needs with precision.
Floor Type (L×W×H): Utilizing dimensions meticulously calculated to optimize space, this innovative design stretches across 12m×4.5m×4.5m, creating a spacious environment that ensures optimal production flow and accommodates all machinery needs.
4. Power Supply: Operating with a highly efficient power demand of around 100kW, this plant maximizes energy utilization, delivering peak performance with minimal energy consumption.
5. Container Requirement: The entire setup fits seamlessly into a single 1*40' container, simplifying transportation logistics and ensuring smooth, hassle-free installation.
6. Installation Time: Benefit from a streamlined installation process, typically completed within one month, minimizing downtime and maintaining production momentum.
1. Dive into the future of milling with our High-Efficiency 70-80 Ton Automatic Corn Flour Milling Machine from Henan Hualiang Machinery Co., Ltd. Our cutting-edge, fully automatic production line is expertly designed to elevate productivity to new heights. This innovative system minimizes labor by requiring only a single operator to achieve seamless performance, thereby maximizing your operational efficiency with effortless control and precision.lable for operation.
2. Our robust and flexible system stands at the forefront of functionality, adeptly managing every stage of the production process.ocessing. Experience complete mastery from thorough cleaning of wheat and corn maize to the meticulous peeling of maize, and finally, the precision grinding of wheat and corn into high-grade flour, grits, and bran. Each phase is executed with exceptional accuracy and precision.
Q1.Are you the manufacturer?
Yes,Our factory was build in 1983 year,we are specialized in complete wheat,maize and other grain flour milling processing machine.
Q2. Does the flour mill can produce different kind of maize meal, maize flour same time?
Yes, the flour mill line can produce different size maize meal or maize flour at same time at one production line
Q3. Does the flour mill line can running with Generator?
Yes, the flour mill line can running with Generator
Q4. Does the flour mill packing machine can pack different bags?
Yes, the packing machine can pack 1kg-5kg; 5kg-20kg, 12.5kg-25kg, 50kg
Q5. Does the flour mill line can processing maize and wheat same time?
No, it is because the maize and wheat Physical Characteristics is different, like the shape, the hardness, all are different, and the final product flour size is also different. The cleaner, the roller mill Parameter, the plansifter sieve all are different. As professional manufacture for maize meal or flour, cannot processing maize and wheat same time.
Services
What is the after sale service our company provide of corn flour milling machinery?
1. Two years spare parts delivery together with the machine.
2. Warranty 2years of corn flour milling machinery.
3.Chinese professional engineer guide installation and commissioning.
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