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| After-sales Service: | Lifetime |
| Warranty: | Two Year |
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Comprehensive Process Flow Chart for our 50-Ton/Day Maize Flour Milling Machine
1. Raw Maize Intake
Description: Carefully selected maize kernels are received and stored in specialized silos, ensuring optimal freshness and quality.
Equipment: Efficient receiving hopper and state-of-the-art conveyor belts.
2. Pre-Cleaning
Description: The initial stage where large impurities such as stalks, stones, and dust are expertly removed to ensure further processing efficiency.
Equipment: Advanced vibrating screen and high-performance air aspirator.
3. Cleaning
Destoning: Utilizes cutting-edge technology to effectively remove heavy particles like stones and mud.
Equipment: Precision-engineered destoner.
Magnetic Separation: Expertly extracts any metal debris, safeguarding the quality of the maize.
Equipment: Reliable magnetic separator.
Fine Cleaning: Meticulously removes any remaining dust and lightweight impurities, ensuring purity.
Equipment: High-efficiency air classifier and precise sieve.
4. Conditioning/Dampening
Description: Moisture (16-18%) is expertly added to soften the endosperm and toughen the bran, facilitating seamless degermination.
Equipment: Advanced dampening mixer and tempering bin (6-24 hrs resting) to ensure optimal moisture absorption.
5. Degermination
Description: A meticulous process where the germ and bran are mechanically separated from the endosperm, ensuring high-quality output.
Equipment: Cutting-edge Degerminator (e.g., Beall-type) for precise separation.
By-Products: Valuable germ for oil extraction and nutritious bran for animal feed, maximizing resource utilization.
6. Primary Milling (Coarse Grinding)
Description: Expertly grinds degerminated maize into grits, setting the stage for further refinement.
Equipment: High-performance hammer mill or roller mill.
7. Sifting
Description: Precisely separates fine flour from coarse particles, ensuring only the best quality flour proceeds.
Equipment: Efficient plansifter or rotary sifter for perfect separation.
Recycle Loop: Coarse particles are returned to the milling stage, ensuring thorough processing and minimal waste.
8. Secondary Milling (Fine Grinding)
Description: Further refines coarse particles to achieve the desired fineness, enhancing the flour's quality.
Equipment: High-precision roller mill or impact mill for superior grinding results.
9. Final Sifting
Description: Ensures a uniform particle size, delivering consistently high-quality flour.
Equipment: Multi-layer vibrating sifter for efficient and thorough sifting.
10. Grading/Classification
Description: The final flour is expertly sorted into grades (fine, medium, coarse), catering to diverse customer needs.
Equipment: State-of-the-art centrifugal sifter and airflow classifier for precise grading.
11. Fortification (Optional)
Description: Nutrients such as vitamins and iron are seamlessly blended into the flour, enhancing its nutritional value.
Equipment: Advanced powder mixer for uniform nutrient distribution.
12. Packaging
Description: Flour is accurately weighed and meticulously packed into bags, ensuring optimal freshness for consumers.
Equipment: Automated weighing and bagging machines for precision and efficiency in packaging.
13. Quality Control
Checkpoints: Ensuring excellence at every step with rigorous quality checks:
- Moisture content (after conditioning) to maintain product quality.
- Purity (post-cleaning) to guarantee cleanliness and safety.
- Particle size (during sifting) to ensure uniformity.
- Nutritional compliance (post-fortification) for maximum health benefits.
Equipment: Advanced moisture meters, lab sieves, and spectrophotometers for precise quality assurance.
Flow Diagram Summary: A streamlined process ensuring high-quality maize flour production, crafted with precision and care.
Experience the transformative journey of raw maize as it undergoes a meticulous process: Raw Maize → Cleaning → Conditioning → Degermination → Milling → Sifting → Grading → Fortification → Packaging. Each step is carefully orchestrated to ensure the production of superior maize flour.
Uncover the potential of by-products: Germ, bran, and residual coarse particles. These valuable remnants can be recycled for further uses or sold, turning every aspect of production into an opportunity for profit.
Key Notes: Pay attention to the essential details that underline the efficiency and effectiveness of the milling process.
- Embrace the benefits of a dry milling process, which is streamlined for optimal performance, ensuring high-quality output with minimal moisture. This method is finely tuned, especially for a 50-ton/day capacity, balancing efficiency and productivity for output.
- With sophisticated sifting stages, achieve impressive extraction rates, yielding approximately 70-80% flour. This ensures not only quantity but also the highest quality of the final product.
- Its modular design empowers scalability and customization, effortlessly accommodating features such as fortification to meet varying market demands.
This meticulously crafted flow chart exemplifies a seamless production line dedicated to delivering high-quality maize flour. It simultaneously maximizes the utilization of by-products, ensuring both efficiency and sustainability in production.
| Capacity | Power | Capacity | Power |
| 5t/24h Maize Mill Machine | 32kw | 5t/24h Wheat Mill Machine | 17kw |
| 10t/24h Maize Milling Machine | 49kw | 10t/24h Wheat Mill Machine | 38kw |
| 20t/24h Maize Flour Milling Machine | 97kw | 20t/24h Wheat Flour Mill Machine | 61kw |
| 30t/24h Maize Flour Milling Machine | 103kw | 30t/24h Wheat Flour Mill Machine | 75kw |
| 50t/24h Maize Flour Mill Machine | 154kw | 50t/24h Flour Mill Machine | 180kw |
| 100t/24h Corn Mill Machine | 186kw | 100t/24h Flour Mill Machine | 436kw |
| 150t/24h Corn Flour Mill Machine | 253kw | 150t/24h Wheat Flour Milling Machine | 470kw |
| 200t/24h Maize Milling Machine | 362kw | 200t/24h Wheat Flour Milling Machine | 718kw |
| 300t/24h Maize Milling Machine | 425kw | 300t/24h Wheat Flour Milling Machine | 890kw |
| 500t/24h Maize Milling Machine | 720kw | 500t/24h Wheat Flour Milling Machine | 1500kw |
1. Capacity: Unleash the full prowess of your operations with the advanced 50TPD Maize Flour Mill Milling Machine by Henan Hualiang Machinery Co., Ltd. This masterpiece of innovation processes an astounding 50 tons of maize within a mere 24 hours. Tailored for diverse industrial needs, it stands as an indispensable asset to any high-performance environment, significantly amplifying productivity and advancing operational benchmarks.
2. Extraction Rate of Maize Mill Machine: Transform your maize processing capabilities with our ingeniously engineered extraction apparatus, renowned for its consistent delivery of top-tier, premium results. This groundbreaking system amplifies your business efficiency, offering a formidable edge in the marketplace and assuring you of unmatched dominance and operational superiority.
1) Super Maize Meal: Enhance your product lineup with remarkable extraction rates ranging from 60% to an extraordinary 78% for super maize meals. By expertly controlling maize germ and bran content between 22% and 40%, this system guarantees exceptional performance and product differentiation that captivates the marketplace.
2) Special Maize Meal: Transform your maize processing experience with remarkable extraction rates between 65% and an astounding 80%. With precise germ and bran content calibration from 20% to 35%, this system delivers consistently superior outcomes, ensuring your products excel in competitive landscapes.
3) Maize Grits: Expand your product portfolio with maize grits content ranging from 10% to 50%. It integrates effortlessly with super maize meal, catering to a wide spectrum of culinary applications, ensuring your production line remains flexible and meets varied consumer tastes.
Special Maize Meal: Boost your product offerings by incorporating approximately 10% fine flour, infusing elegance and distinctiveness into your range, ensuring they radiate in competitive markets.
3. Workshop Dimensions: Our workshop blueprint is crafted with exceptional precision, enhancing operational efficiency by merging functional design with space-saving techniques, ensuring smooth and highly effective processes.
Floor Type (L×W×H): The floor plan is masterfully structured to offer a generous 12m×4.5m×4.5m expanse, providing ample space to maintain an unhindered production flow, capably housing all crucial equipment for unfailingly productive and efficient operations.
4. Power Supply: Operating on a steadfast 100kW energy base, our system is optimized for peak performance. This power setup minimizes operational costs, steering towards outstanding efficiency and sustainability.
5. Container Requirement: Designed for flawless logistics, the system fits seamlessly into a 1*40' container, simplifying transportation and ensuring effortless setup, making relocation and installation both straightforward and efficient.
6. Installation Time: Take advantage of a rapid and efficient installation process, typically accomplished within a month. This reduces downtime, ensuring continuous production and aligning seamlessly with your operational timeline.
1. Unleash the full potential of your production line with our revolutionary Commercial Automatic 50Ton Wheat Maize Grinding Machine Flour Mill Plant. This cutting-edge, fully automatic marvel is a testament to advanced engineering, meticulously designed to elevate efficiency and productivity to unprecedented levels. Seamlessly integrating peak performance with effortless operation, it empowers even a single operator to master this sophisticated machinery, ensuring smooth, precise execution in every process cycle.Reliableand incredibly user-friendly for operation, making it accessible to everyone.
2. Experience unmatched versatility with our harmonized system that expertly oversees each phase of production,and processing journey. From the diligent cleansing of wheat and maize to the precise peeling of grains, this transformative process converts raw materials into top-quality flour, grits, and bran. Each stage is performed with exacting precision and meticulous attention, ensuring outcomes that meet and surpass the most stringent quality criteria.
Q1.Are you the manufacturer?
Yes,Our factory was build in 1983 year,we are specialized in complete wheat,maize and other grain flour milling processing machine.
Q2. Does the flour mill can produce different kind of maize meal, maize flour same time?
Yes, the flour mill line can produce different size maize meal or maize flour at same time at one production line
Q3. Does the flour mill line can running with Generator?
Yes, the flour mill line can running with Generator
Q4. Does the flour mill packing machine can pack different bags?
Yes, the packing machine can pack 1kg-5kg; 5kg-20kg, 12.5kg-25kg, 50kg
Q5. Does the flour mill line can processing maize and wheat same time?
No, it is because the maize and wheat Physical Characteristics is different, like the shape, the hardness, all are different, and the final product flour size is also different. The cleaner, the roller mill Parameter, the plansifter sieve all are different. As professional manufacture for maize meal or flour, cannot processing maize and wheat same time.
Services
What is the after sale service our company provide of Maize flour milling machinery?
1. Two years spare parts delivery together with the machine.
2. Warranty 2years of corn flour milling machinery.
3.Chinese professional engineer guide installation and commissioning.
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