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Introducing the state-of-the-art 100TPD 120TPD 150TPD Maize and Wheat Flour Milling Machine Processing Plant Turnkey Solution.
Introduction:
1. This is a grand-scale, steel-framed complete flour milling unit, meticulously crafted by our wheat flour design and R&D center. It embodies a spirit of innovation while perfectly catering to domestic market needs.
2. The design boldly transcends the constraints of traditional methodologies, achieving a pioneering, internationally acclaimed standard.
3. The cleaning process is a sophisticated operation utilizing multiple stages such as three sieves, two dustings, dual stone removal, single wheat washing, alongside two magnetic separations. The grinding components include 4-5 skin grinding, 6-7 core grinding, and 2-3 slag grinding, all supported by auxiliary equipment like powder cleaners, bran machines, impacters, and loosening powder systems.
4. Our mill features an avant-garde air pressure compound mill and an advanced milling process. With light grinding and fine milling, it boasts a long powder path for superior flour quality, enabling the production of diverse grades of powder and specialized flours.
5. The steel frame structure ensures minimal investment, rapid construction efficiency, a brief construction period, and a minimal footprint. Additionally, we offer a comprehensive service package, encompassing pre-design, production, post-installation, commissioning, technical training, and consulting services.
| Capacity | Power | Capacity | Power |
| 5t/24h Maize Flour Milling Machine | 32kw | 5t/24h Wheat Flour Milling Machine | 17kw |
| 10t/24h Maize Flour Milling Machine | 49kw | 10t/24h Wheat Flour Milling Machine | 38kw |
| 20t/24h Maize Flour Milling Machine | 97kw | 20t/24h Wheat Flour Milling Machine | 61kw |
| 30t/24h Maize Flour Milling Machine | 103kw | 30t/24h Wheat Flour Milling Machine | 75kw |
| 50t/24h Maize Flour Milling Machine | 154kw | 50t/24h Wheat Flour Milling Machine | 180kw |
| 100t/24h Maize Flour Milling Machine | 186kw | 100t/24h Wheat Flour Milling Machine | 436kw |
| 150t/24h Maize Flour Milling Machine | 253kw | 150t/24h Wheat Flour Milling Machine | 470kw |
| 200t/24h Maize Flour Milling Machine | 362kw | 200t/24h Wheat Flour Milling Machine | 718kw |
| 300t/24h Maize Flour Milling Machine | 425kw | 300t/24h Wheat Flour Milling Machine | 890kw |
| 500t/24h Maize Flour Milling Machine | 720kw | 500t/24h Wheat Flour Milling Machine | 1500kw |
1. Experience the streamlined powder pathway, which is an exemplary production process that excels in grade powder. Our process system is meticulously configured, featuring an extended powder path that offers unparalleled classification fineness. This system is adept at handling both soft and hard wheat with grace and precision, ensuring optimal adaptability.
2. Our leather mill system is intelligently equipped with additional grading screens. This ensures meticulous sieving of wheat core and wheat residue, and processes bran flakes for optimal bran treatment. This innovation significantly reduces the mill's load, while both large and fine bran undergo comprehensive brush bran treatment, guaranteeing impeccably clean bran.
3. Featuring no less than six state-of-the-art clearing systems, our process excels at re-cleaning wheat cores extracted by the slag mill system. Furthermore, the center, slag, and mixture materials are thoroughly purified, ensuring that only materials of the highest purity transition into the front road core mill.
4. Opting for smooth roller grinding across all systems, excluding the skin grinding system, guarantees light research and meticulous subdivision of materials. This approach minimizes the breakage of fine bran flakes, significantly reducing bran stars in the flour. Of particular note is the heart grinding system, boasting numerous finely-tuned channels and gentle grinding techniques that effectively prevent excessive heat, thus preserving the flour's premium quality.
5. Utilizing middle back road bran and brush bran, our system produces a substantial volume of high-quality bran powder. Each batch undergoes exclusive silo flat sieve treatment, markedly enhancing the powder extraction rate. Mixing with other materials-if not managed meticulously-can compromise sieving efficiency, which is why our protocol is exceptional.
6. The air suction powder's intricate composition features fine particle size, high viscosity, and poor fluidity, posing sieving challenges if addressed with a warehouse flat screen alone. By blending with other materials, we enhance fluidity, facilitating simplified screen management. Employing a vibrating garden screen for independent sieving can yield superior results.
7. Within the heart mill system, our flat sieve adopts a strategic path of sieve powder first, followed by classification. This ensures excellent material fluidity, significantly boosting sieve efficiency and setting new standards in precision.
| No. | Name | Type |
Qty | Power (Kw) | Note | Photo |
|
| Unit | Total | ||||||
| Cleaning and peeling section | |||||||
| 1.Main parts | |||||||
|
|
Magnetic separator |
TCXP20 | 2 | ||||
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Elevator | TDTG26/13 | 1 | 2.2 | 2.2 | H=8M |
|
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TDTG26/13 | 3 | 2.2 | 6.6 | H=6M | ||
|
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High efficient vibrating screen | TQLZ150*200 | 1 | 0.25*2 | 0.5 | Remove impurities | |
|
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Suction separator | TXFL80 | 2 | Remove impurities | |||
|
|
De-stoner | TQSF125 | 1 | 0.25*2 | 0.5 | Remove stones | |
|
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Buffering bin | 1*1*1.5m | 1 | Carbon steel baking paint | |||
|
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Emery roller peeling machine | MNMS300A | 1 | 37.0 | 37.0 | Corn peeling | |
|
|
Iron roller Peeling machine |
LN300 | 2 | 37.0 | 37.0 | Corn peeling | |
| Sub-total | 81.6 kw | ||||||
| 2.Cleaning and de-stoner wind net | |||||||
|
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Low pressure air blower | 4-72-5A | 1 | 11.0 | 11.0 | ||
|
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Four way dust collector | LNSL650*4 | 1 | ||||
|
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Direct connected air lock | TGFY9 | 1 | 1.1 | 1.1 | ||
|
|
Pipes, elbows, air ducts and flanges, leather pads | 1 | |||||
|
|
Materials such as flanges | 1 | |||||
| Sub-total | 12.1kw | ||||||
| Air Channel For Suction Separator | |||||||
| 1. | Low pressure air blower | 4-72-5A | 1 | 11.0 | 11.0 | ||
| 2. | Four way dust collector | LNSL650*4 | 1 | ||||
| 3. | Direct connected air lock | TGFY9 | 1 | 1.1 | 1.1 | ||
| 4. | Pipes, elbows, air ducts and flanges, leather pads | 1 | |||||
| 5. | Materials such as flanges | 1 | |||||
| 6. | Sub-total | 12.1 kw |
|||||
| Flour milling section | |||||||
| 1.Main parts | |||||||
|
|
Elevator | TDTG26/13 | 1 | 2.2 | 2.2 | H=6m | |
|
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Buffering bin | 1*1*1.5m | 1 | Carbon steel baking paint | |||
|
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Hammer mill | SFS60**60 | 1 | 55.0 | 55.0 | ||
|
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Pneumatic roller mill | FMFQ60*2 | 7 | 15*2+11*7+7.5*5 | 144.5 | ||
|
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Double bin Plansifter |
FSFJ83*83*2 | 6 | 1.5 | 9 | ||
|
|
Screw conveyor for flour | LSS200 | 2 | 2.2 | 4.4 | Flour conveyor L=12M | |
| Sub-total | 215.1kw | ||||||
| 2.High pressure wind net | |||||||
|
|
High pressure air fan | 6-30-8.4A | 1 | 45.0 | 45.0 | 90° | |
|
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Air lock | TGFY7 | 22 | 2.2+2.2 | 4.4 | ||
|
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Cyclone discharger | NL55 Φ450-300 |
22 | ||||
|
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Loading pipeline | Φ80-120 | 22 | ||||
|
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Material discharge pipeline network | Φ120 | 1 | ||||
|
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Cloth tubes dust collector | BT100 | 1 | ||||
|
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Direct connected air lock | TGFY9 | 1 | 1.1 | 1.1 | ||
|
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Main air network, elbows, regulating ducts and flanges, leather pads | Main wind netΦ400 | 1 | ||||
|
|
Installation materials | ||||||
|
|
|||||||
| Sub-total | 50.5 kw | ||||||
| Packing section | |||||||
|
|
Flour and feed bin elevator | TDTG36/18 | 2 | 2.2 | 4.4 | H=7M | |
|
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Flour and feed silo | Φ2.5*6m | 2 | ||||
|
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Vibration bin bottom unloader | TDXZ160 | 2 | 0.37 | 0.74 | ||
|
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Warehouse release conveyor |
TWLL20 | 2 | 3.0 | 6.0 | ||
|
|
Elevator for packing | TDTG36/18 | 2 | 2.2 | 4.4 | H=4m | |
|
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Packing machine(flour) | DCS25 | 1 | 2.24 | 2.24 | ||
|
|
Packing machine(bran) | DCS50 | 1 | 2.94 | 2.94 | ||
|
|
Installation materials | 1 | |||||
| Sub-total | 20.72kw | ||||||
| Supporting facilities and accessories | |||||||
|
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Platform, steel frame | 18*4*4m |
1 | ||||
|
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Small platform, for air lock | 10*2.2*2.1m | 1 | ||||
|
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Raw material warehouse plug-in board | 200x400 | 1 | ||||
|
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Inlet and outlet flow pipe | Φ120 | 1 | Galvanized sheet | |||
|
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Round bend | Φ120 | 1 | Galvanized sheet | |||
|
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Sealing rubber paste | 10 | Equipped with a Φ 120 flow tube | ||||
|
|
Pipe clamp | Φ120 | 1 | ||||
|
|
Equipment discharge interface | 1 | |||||
|
|
Air lock transmission components |
1 | |||||
|
|
Main control cabinet | 3 | |||||
|
|
Wires and cable trays | 1 | |||||
|
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Screw air compressor, refrigerated dryer, air storage tank | HRC15A | 1 | 15.0 | 15.0 | Roller mill and packaging scale air source | |
|
|
Gas pipeline fittings | 1 | |||||
|
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Motor | 4-37kw | 3 | Peeling machine | |||
|
|
4-15kw | 2 | Roller mill | ||||
|
|
4-11kw | 7 | Roller mill | ||||
|
|
4-7.5kw | 5 | Roller mill | ||||
|
|
Gear motor | 1-17-2.2 | 2 | Flour and feed conveyor | |||
|
|
Gear motor | 1-23-2.2 | 2 | Air lock | |||
|
|
Gear motor | 1-17-2.2 | 9 | Elevator | |||
|
|
Installation materials | 1 | |||||
| Sub-total | 15.00kw | ||||||
Q1.Are you the manufacturer?
Yes,Our factory was build in 1983 year,we are specialized in complete wheat,maize and other grain flour milling processing machine.
Q2. Does the flour mill can produce different kind of maize meal, maize flour same time?
Yes, the flour mill line can produce different size maize meal or maize flour at same time at one production line.
Q3. Does the flour mill line can running with Generator?
Yes, the flour mill line can running with Generator.
Q4. Does the flour mill packing machine can pack different bags?
Yes, the packing machine can pack 1kg-5kg; 5kg-20kg, 12.5kg-25kg, 50kg.
Q5. Does the flour mill line can processing maize and wheat same time?
No, it is because the maize and wheat Physical Characteristics is different, like the shape, the hardness, all are different, and the final product flour size is also different. The cleaner, the roller mill parameter, the plan sifter sieve all are different. As professional manufacture for maize meal or flour, cannot processing maize and wheat same time.
What comprehensive after-sale service does our company provide for the corn flour milling machinery?
1. Enjoy two years of assured spare parts delivery that comes seamlessly with the machine, ensuring your operations never face downtime.
2. Benefit from a robust 2-year warranty on all our corn flour milling machinery, giving you peace of mind and reliability.
3.Professional guidance from Chinese experts to lead the installation and commissioning, ensuring optimal performance right from the start.
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