| Customization: | Available |
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| After-sales Service: | Lifetime |
| Warranty: | Two Year |
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Process Flow Chart of 50-Ton/Day Maize Flour Milling Machine
1. Raw Maize Intake
Description: Pristine maize kernels are carefully received and securely stored in state-of-the-art silos.
Equipment: Featuring a robust receiving hopper and seamlessly efficient conveyor belts.
2. Pre-Cleaning
Description: During this essential phase, significant impurities like stalks, stones, and dust are meticulously extracted, setting the stage for product purity from the get-go.
Equipment: Outfitted with a sophisticated vibrating screen alongside a precision air aspirator.
3. Cleaning
Destoning: Expertly eradicates heavy particles, such as stones and mud, from the maize, ensuring superior purity.
Equipment: Utilizes an advanced destoner engineered for optimal performance.
Magnetic Separation: Skillfully removes metal debris, enhancing both purity and safety.
Equipment: High-performance magnetic separator ensures unparalleled accuracy.
Fine Cleaning: Meticulously eliminates residual dust and lightweight impurities for exceptional purity.
Equipment: Incorporates a sophisticated air classifier along with a precise sieve.
4. Conditioning/Dampening
Description: Moisture content is expertly adjusted (16-18%) to soften the endosperm and toughen the bran, enhancing degermination efficiency.
Equipment: Featuring a high-efficiency dampening mixer coupled with a state-of-the-art tempering bin offering a resting period of 6-24 hours.
5. Degermination
Description: The germ and bran are precisely and delicately separated from the endosperm, ensuring high-quality outcomes.
Equipment: Utilizes an advanced degerminator, like the Beall-type, for superior separation.
By-Products: Offers valuable germ for oil extraction and nutrient-rich bran for animal feed, maximizing resource utilization.
6. Primary Milling (Coarse Grinding)
Description: The degerminated maize is skillfully ground into grits, laying the groundwork for premium flour.
Equipment: Employs a powerful hammer mill or roller mill for efficient grinding.
7. Sifting
Description: This pivotal process separates fine flour from coarse particles, ensuring only the finest quality output.
Equipment: Uses a cutting-edge plansifter or rotary sifter for precise separation.
Recycle Loop: Promotes sustainability by reintroducing coarse particles into the milling process for regrinding.
8. Secondary Milling (Fine Grinding)
Description: Coarse particles undergo further grinding to achieve the desired fineness, perfecting the flour's texture.
Equipment: Employs a high-precision roller mill or impact mill for superior fine grinding.
9. Final Sifting
Description: Guarantees a uniform particle size, delivering a consistent and high-quality flour product.
Equipment: Features a multi-layer vibrating sifter for precise size uniformity.
10. Grading/Classification
Description: The flour is meticulously sorted into grades - fine, medium, and coarse - catering to diverse culinary needs.
Equipment: Utilizes a centrifugal sifter and an airflow classifier for precise grading.
11. Fortification (Optional)
Description: At the heart of our flour production lies the infusion of essential nutrients, like vitamins and iron. These are expertly blended into the flour, significantly enhancing its nutritional value and turning every meal into a wholesome experience.
Equipment: Achieving perfection with unparalleled efficiency, our precision powder mixer is engineered to blend ingredients flawlessly, ensuring a consistently superior product.
12. Packaging
Description: Our flour undergoes meticulous and precise weighing before being securely packed into high-quality bags, guaranteeing both its freshness and superior quality are preserved throughout its journey to your kitchen.
Equipment: Equipped with state-of-the-art automated weighing and bagging machines, our process promises unmatched efficiency and pinpoint accuracy, setting the standard in modern packaging technology.
13. Quality Control
Checkpoints:
- Moisture content: Precisely managed and ensured post-conditioning, maintaining optimal levels for superior flour.
- Purity: Rigorously verified following cleaning, guaranteeing our high standards are consistently met.
- Particle size: Carefully monitored during sifting, ensuring uniformity and consistency throughout the batch.
- Nutritional compliance: Thoroughly checked after fortification, assuring the health benefits are delivered in every bag.
Equipment: Our advanced arsenal includes moisture meters, lab sieves, and spectrophotometers, each contributing to comprehensive, precise quality assurance at every step.
Flow Diagram Summary:
Raw Maize → Cleaning → Conditioning → Degermination → Milling → Sifting → Grading → Fortification → Packaging.
By-Products: Not just waste, but valuable resources-germ, bran, and residual coarse particles are efficiently recycled or sold, maximizing utility and minimizing waste.
Key Notes:
- The process employs a dry milling method,optimized for outstanding efficiency, boasting an impressive 50-ton/day capacity, ideal for meeting large-scale demands effortlessly.
- Our finely tuned sifting stages ensure exceptional extraction rates, achieving a remarkable ≈70-80% flour yield, reflecting our commitment to excellence.
- Designed for flexibility, its modular design supports scalability and offers customization options such as fortification, perfectly catering to the diverse needs of each production scenario.
This innovative flow chart is more than a process-it's a promise. It guarantees the production of premium quality maize flour, while also maximizing the potential of by-products, ensuring nothing goes to waste.
| Capacity | Power | Capacity | Power |
| 5t/24h Maize Mill Machine | 32kw | 5t/24h Wheat Mill Machine | 17kw |
| 10t/24h Maize Milling Machine | 49kw | 10t/24h Wheat Mill Machine | 38kw |
| 20t/24h Maize Flour Milling Machine | 97kw | 20t/24h Wheat Flour Mill Machine | 61kw |
| 30t/24h Maize Flour Milling Machine | 103kw | 30t/24h Wheat Flour Mill Machine | 75kw |
| 50t/24h Maize Flour Mill Machine | 154kw | 50t/24h Flour Mill Machine | 180kw |
| 100t/24h Corn Mill Machine | 186kw | 100t/24h Flour Mill Machine | 436kw |
| 150t/24h Corn Flour Mill Machine | 253kw | 150t/24h Wheat Flour Milling Machine | 470kw |
| 200t/24h Maize Milling Machine | 362kw | 200t/24h Wheat Flour Milling Machine | 718kw |
| 300t/24h Maize Milling Machine | 425kw | 300t/24h Wheat Flour Milling Machine | 890kw |
| 500t/24h Maize Milling Machine | 720kw | 500t/24h Wheat Flour Milling Machine | 1500kw |
1. Capacity: Step into the future of maize processing with our state-of-the-art equipment! Experience unparalleled productivity as it processes an impressive 30, 40, or 50 tons of maize every 24 hours. With customizable options to meet any industrial demand, our machine is your partner in achieving consistent, top-tier operational efficiency without a hitch.
2. Extraction Rate of Maize Mill Machine: Push the boundaries of maize processing with our expertly engineered extraction mechanism, designed to deliver outstanding output quality and steadfast reliability. Experience innovation that sets new benchmarks in the maize industry.
1) Super Maize Meal: Achieve excellence with extraction rates from 60% to 78% for super maize meal, uniquely balancing maize germ and bran between 22% and 40%. This precision engineering assures maximum efficiency and product superiority.
2) Special Maize Meal: Upgrade your processing with an exceptional extraction rate of 65% to 80%, precisely controlling germ and bran content from 20% to 35%. Deliver unmatched quality and consumer appeal with every batch.
3) Maize Grits: Customize your offerings with maize grits ranging from 10% to 50%, cleverly paired with equal amounts of super maize meal. This adaptability supports a diverse range of culinary applications, satisfying all consumer preferences.
Special Maize Meal: Enhance your product portfolio by blending approximately 10% of fine flour, adding a touch of elegance and superior quality to every product.
3. Workshop Dimensions: Our workshop is a masterpiece of design, tailored for peak operational performance. Every square meter is calculated for precision and efficiency, ensuring seamless operations and an environment conducive to success.
Floor Type (L×W×H): Ingeniously designed, the workshop stretches an impressive 12m×4.5m×4.5m, offering expansive space to enable optimal production flow and effortless accommodation of machinery.
4. Power Supply: Achieve supreme performance with a power configuration of approximately 100kW, maximizing energy efficiency and guaranteeing unparalleled operational reliability.
5. Container Requirement: Perfectly engineered to fit within a 1*40' container, simplifying logistics and ensuring a hassle-free installation process to get you up and running quickly.
6. Installation Time: Enjoy a swift and streamlined setup process, typically completed within a month, minimizing downtime and securing uninterrupted production to keep your business thriving.
1. Experience the pinnacle of automation and efficiency with our complete, fully automatic production line. This sophisticated system is designed to significantly boost productivity, requiring minimal labor resources. Enabling a single operator to command the entire operation, it ensures seamless and flawless performance throughout.lable for operation.
2. Elevate your production capabilities with our all-encompassing system, which offers unmatched functionality by effortlessly managing every aspect of the production process with ease and precision.ocessing. It begins with the meticulous cleaning of wheat and corn maize, progresses through expert maize peeling, and culminates in the precise grinding of wheat and corn into the finest quality flour, grits, and bran. Each stage is executed with unrivaled precision, ensuring top-tier results.
Q1.Are you the manufacturer?
Yes,Our factory was build in 1983 year,we are specialized in complete wheat,maize and other grain flour milling processing machine.
Q2. Does the flour mill can produce different kind of maize meal, maize flour same time?
Yes, the flour mill line can produce different size maize meal or maize flour at same time at one production line
Q3. Does the flour mill line can running with Generator?
Yes, the flour mill line can running with Generator
Q4. Does the flour mill packing machine can pack different bags?
Yes, the packing machine can pack 1kg-5kg; 5kg-20kg, 12.5kg-25kg, 50kg
Q5. Does the flour mill line can processing maize and wheat same time?
No, it is because the maize and wheat Physical Characteristics is different, like the shape, the hardness, all are different, and the final product flour size is also different. The cleaner, the roller mill Parameter, the plansifter sieve all are different. As professional manufacture for maize meal or flour, cannot processing maize and wheat same time.
Services
What is the after sale service our company provide of corn flour milling machinery?
1. Two years spare parts delivery together with the machine.
2. Warranty 2years of corn flour milling machinery.
3.Chinese professional engineer guide installation and commissioning.
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