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| After-sales Service: | Lifetime |
| Warranty: | Two Year |
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Process Flow Chart of 50-Ton/Day Maize Flour Milling Machine
1. Raw Maize Intake
Description: Pristine maize kernels are carefully received and securely stored in state-of-the-art silos.
Equipment: Featuring a robust receiving hopper and seamlessly efficient conveyor belts.
2. Pre-Cleaning
Description: This stage is dedicated to the initial removal of large impurities such as stalks, stones, and dust, ensuring the purity of the product right from the start.
Equipment: Equipped with a sophisticated vibrating screen and a precision air aspirator.
3. Cleaning
Destoning: Expertly eliminates heavy particles, including stones and mud, from the maize.
Equipment: Utilizes an advanced destoner for optimal efficiency.
Magnetic Separation: Skillfully extracts any metal debris, ensuring purity and safety.
Equipment: High-performance magnetic separator for unparalleled accuracy.
Fine Cleaning: Meticulously removes any residual dust and lightweight impurities, achieving exceptional purity.
Equipment: Incorporates a sophisticated air classifier and a precise sieve.
4. Conditioning/Dampening
Description: Moisture content is expertly controlled (16-18%) to soften the endosperm and toughen the bran, facilitating easy degermination.
Equipment: Featuring a high-efficiency dampening mixer and a state-of-the-art tempering bin (resting period of 6-24 hours).
5. Degermination
Description: The germ and bran are mechanically separated from the endosperm with precision and care.
Equipment: Utilizes an advanced degerminator, such as the Beall-type, for superior separation.
By-Products: Offers valuable germ for oil extraction and nutritious bran for animal feed, maximizing resource utilization.
6. Primary Milling (Coarse Grinding)
Description: The degerminated maize is expertly ground into grits, setting the foundation for premium flour.
Equipment: Employs a powerful hammer mill or roller mill for efficient grinding.
7. Sifting
Description: This crucial process separates the fine flour from the coarse particles, ensuring the finest quality output.
Equipment: Uses a cutting-edge plansifter or rotary sifter for precise separation.
Recycle Loop: Ensures sustainability by returning coarse particles to the milling process for regrinding.
8. Secondary Milling (Fine Grinding)
Description: Coarse particles undergo further grinding to achieve the desired fineness, perfecting the texture of the flour.
Equipment: Employs a high-precision roller mill or impact mill for superior fine grinding.
9. Final Sifting
Description: Guarantees a uniform particle size, ensuring a consistent and high-quality flour product.
Equipment: Features a multi-layer vibrating sifter for precise size uniformity.
10. Grading/Classification
Description: The flour is meticulously sorted into grades-fine, medium, and coarse-tailoring to diverse culinary needs.
Equipment: Utilizes a centrifugal sifter and an airflow classifier for precise grading.
11. Fortification (Optional)
Description: Essential nutrients, including vitamins and iron, are expertly blended into the flour, enhancing nutritional value.
Equipment: Efficiently accomplished with a precision powder mixer.
12. Packaging
Description: The flour is meticulously weighed and packed into secure bags, ensuring quality and freshness.
Equipment: Features automated weighing and bagging machines for efficiency and accuracy.
13. Quality Control
Checkpoints:
- Moisture content (ensured after precise conditioning).
- Purity (verified post-cleaning to uphold high standards).
- Particle size (monitored during sifting for consistency).
- Nutritional compliance (checked post-fortification to ensure health benefits).
Equipment: Employs advanced moisture meters, lab sieves, and spectrophotometers for comprehensive quality assurance.
Flow Diagram Summary:
Raw Maize → Cleaning → Conditioning → Degermination → Milling → Sifting → Grading → Fortification → Packaging.
By-Products: Germ, bran, and residual coarse particles (recycled or sold).
Key Notes:
- The process is a dry milling method, optimized for high efficiency with a 50-ton/day capacity.
- The sifting stages are finely tuned to ensure exceptional extraction rates, achieving an impressive ≈70-80% flour yield.
- Its modular design not only supports scalability but also offers customization options such as fortification, catering to diverse production needs.
This innovative flow chart guarantees the production of premium quality maize flour, while also enhancing the utilization of by-products to their fullest potential.
| Capacity | Power | Capacity | Power |
| 5t/24h Maize Mill Machine | 32kw | 5t/24h Wheat Mill Machine | 17kw |
| 10t/24h Maize Milling Machine | 49kw | 10t/24h Wheat Mill Machine | 38kw |
| 20t/24h Maize Flour Milling Machine | 97kw | 20t/24h Wheat Flour Mill Machine | 61kw |
| 30t/24h Maize Flour Milling Machine | 103kw | 30t/24h Wheat Flour Mill Machine | 75kw |
| 50t/24h Maize Flour Mill Machine | 154kw | 50t/24h Flour Mill Machine | 180kw |
| 100t/24h Corn Mill Machine | 186kw | 100t/24h Flour Mill Machine | 436kw |
| 150t/24h Corn Flour Mill Machine | 253kw | 150t/24h Wheat Flour Milling Machine | 470kw |
| 200t/24h Maize Milling Machine | 362kw | 200t/24h Wheat Flour Milling Machine | 718kw |
| 300t/24h Maize Milling Machine | 425kw | 300t/24h Wheat Flour Milling Machine | 890kw |
| 500t/24h Maize Milling Machine | 720kw | 500t/24h Wheat Flour Milling Machine | 1500kw |
1. Capacity: Experience the zenith of productivity with our avant-garde equipment, designed to process maize at a staggering pace of 30, 40, or 50 tons every 24 hours. This customizable capacity seamlessly caters to a multitude of industrial demands, ensuring your operations never miss a beat.
2. Extraction Rate of Maize Mill Machine: Harness the full potential of your maize yield with our meticulously engineered extraction system. It promises superior output quality and unwavering consistency, setting new standards in maize processing.
1) Super Maize Meal: Experience excellence with extraction rates ranging from 60% to 78% for super maize meal. This precision ensures an optimal balance of maize germ and bran from 22% to 40%, driving maximum process efficiency.
2) Special Maize Meal: Elevate your maize processing capabilities with an impressive extraction rate spanning 65% to 80%. This fine-tuning manages germ and bran content between 20% to 35%, delivering products of exceptional quality and appeal.
3) Maize Grits: Tailor your product offerings with maize grits varying from 10% to 50%, harmoniously paired with an equal portion of super maize meal. This versatility caters to a wide array of culinary applications and consumer preferences.
Special Maize Meal: Enrich your product line by integrating approximately 10% of fine flour, infusing each offering with an exquisite touch of refinement and superior quality.
3. Workshop Dimensions: Our workshop is expertly designed for supreme efficiency and seamless operations, its layout meticulously crafted to satisfy every operational need with precision and effectiveness.
Floor Type (L×W×H): Ingeniously conceptualized with grand dimensions stretching 12m×4.5m×4.5m, providing a generous spatial allocation to facilitate optimal production flow and house machinery effortlessly.
4. Power Supply: Operating with remarkable efficiency, the plant demands approximately 100kW, optimizing energy usage for unrivaled performance and reliability.
5. Container Requirement: Seamlessly fits into a 1*40' container, simplifying transportation logistics and guaranteeing a smooth installation process without complications.
6. Installation Time: Benefit from an efficient setup process, typically concluded within a month, minimizing production interruptions and ensuring smooth operational continuity.
1. Experience the pinnacle of automation and efficiency with our complete, fully automatic production line. This sophisticated system is designed to significantly boost productivity, requiring minimal labor resources. A single operator can manage the entire operation, ensuring a seamless and flawless performance.lable for operation.
2. Our all-encompassing system offers unmatched functionality, effortlessly handling every aspect of the production process.ocessing. It begins with the meticulous cleaning of wheat and corn maize, progresses through expert maize peeling, and culminates in the precise grinding of wheat and corn into the finest quality flour, grits, and bran. Each stage is executed with exceptional precision.
Q1.Are you the manufacturer?
Yes,Our factory was build in 1983 year,we are specialized in complete wheat,maize and other grain flour milling processing machine.
Q2. Does the flour mill can produce different kind of maize meal, maize flour same time?
Yes, the flour mill line can produce different size maize meal or maize flour at same time at one production line
Q3. Does the flour mill line can running with Generator?
Yes, the flour mill line can running with Generator
Q4. Does the flour mill packing machine can pack different bags?
Yes, the packing machine can pack 1kg-5kg; 5kg-20kg, 12.5kg-25kg, 50kg
Q5. Does the flour mill line can processing maize and wheat same time?
No, it is because the maize and wheat Physical Characteristics is different, like the shape, the hardness, all are different, and the final product flour size is also different. The cleaner, the roller mill Parameter, the plansifter sieve all are different. As professional manufacture for maize meal or flour, cannot processing maize and wheat same time.
Services
What is the after sale service our company provide of corn flour milling machinery?
1. Two years spare parts delivery together with the machine.
2. Warranty 2years of corn flour milling machinery.
3.Chinese professional engineer guide installation and commissioning.
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